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Purpose: The aim of this research is presented ceramic injection moulding process of alumina parts. Firstly alumina parts was performed by using binder system. The binder consisted of a mixture of a polypropylene (PP), paraffin wax (PW) and stearic acid (SA). Design/methodology/approach: The volume fractions of powder in the feedstocks were changed from 40-50%vol and the volume of polypropylene were changed from 20-34%vol The concentrations of SA were kept at 6%vol. Secondly the feedstock was heated to melt the binder and injected into a mould. Thirdly the polymeric and wax binder was debinding by using solvent and thermal debinding. The thermal cycle was performed based on the results of the thermogravimetric analysis. Previously samples were sintered in one cycle with debinding of the binder during 23 h at 1400°C using heating rates of 0.5°C/min. Findings: Thermogravimetric analysis (TGA) was performed to determine decomposition temperatures of polypropylene, paraffin and stearic acid. Morphology of alumina powder by scanning electron microscopy (SEM) was disclosed. Originality/value: The paper presents ceramic injection moulding process of alumina parts for selected samples.
Wydawca
Rocznik
Tom
Strony
32--38
Opis fizyczny
Bibliogr. 11 poz., rys., tab.
Twórcy
autor
- Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Institute of Ceramics and Building Materials - Institute of Refractory Materials, ul. Toszecka 99, 44-100 Gliwice, Poland
Bibliografia
- [1] G. Matula, L.A. Dobrzański, M. Ambroziak, Simulation of powder injection moulding conditions using cadmould program, Journal of Achievements in Materials and Manufacturing Engineering 55/2 (2012) 556-560.
- [2] A. Mannschatz, A. Müller, T. Moritz, Influence of powder morphology on properties of ceramic injection moulding feedstocks, Journal of the European Ceramic Society 31/14 (2011) 2551-2558.
- [3] R.E.F.Q. Nogueira, M.J. Edirisinghe, D.T. Gawne, Selection of a powder for ceramic injection molding, Journal of Materials Science 27 (1992) 6525-6531.
- [4] G. Matula, Carbide alloyed composite manufactured with the Powder Injection Moulding method and sinterhardened, Journal of Achievements in Materials and Manufacturing Engineering 42/1-2 (2010) 164-171.
- [5] R.M. German, A. Bose, Injection Molding of Metals and Ceramics, Metal Powder Industries Federation, Princeton, 1997.
- [6] P. Thomas, B. Levenffeld, A. Várez, Production of Alumina Microparts by Powder Injection Molding, International Journal of Applied Ceramic Technology 8/3 (2011) 617-626.
- [7] A. Salak, Ferrous Powder Metallurgy, Cambridge International Science Publishing, Cambridge, 1995.
- [8] J.M. Torralba, Improvement of Mechanical and Physical Properties in Powder Metallurgy, Comprehensive Materials Processing (in print).
- [9] L.A. Dobrzański, G. Matula, Basics of powder metallurgy and sintered materials, Open Access Library 8(14) (2012) 1-156.
- [10] J. Deckers, S. Meyers, J.P. Kruth, J. Vleugels, Direct selective laser sintering/melting of high density alumina powder layers at elevated temperatures, Proceedings of the 8th International Conference on Photonic Technologies LANE 2014, Physics Procedia (in print).
- [11] Information brochure from the company Nabaltec (web site: www.nabaltec.de).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5d2c9ba7-98cd-4ed4-8fb0-fe4b8c22680b