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Influence of Selected Factors on Penetration and Drying Kinetics of Protective Coatings into Sand Mould Surface Layer

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Języki publikacji
EN
Abstrakty
EN
This paper presents the results of measuring moisture migration in the surface layer of a sand mould during the soaking and drying processes of protective coatings. In the introduction, the process of moisture exchange between the surroundings and the moulding sand is briefly introduced, and the flow of moisture in porous materials is presented. Since the aim of the research is to understand the mechanism of the penetration and drying processes of a protective coating that is applied to a core or mould, the purpose of protective coatings and the consequences of poor drying are presented. During the research, a novel test rig was used to measure the resistance of a porous medium due to moisture migration. An alcohol-based zirconia coating with a conventional viscosity of 20 s was used for the tests. The viscosity of the coating was determined by using a Ford cup with a mesh clearance of 4 mm. The cores for the tests were made from a phenol-formaldehyde resin moulding compound. The average grain size of the sand matrix was dL = 0.25 mm. During the core preparation, pairs of electrodes were placed in the mass at depths of 1, 2, 3, 4, 5, 8, 12, 16, and 20 mm. The resistance was measured continuously. During the tests, the moisture-migration process in the top layer of the core was determined after the protective coating was applied to it. The tests were conducted in a climatic chamber with air temperatures of T = 25° and 35°C and humidity levels of H = 39 and 80%.
Rocznik
Strony
69--75
Opis fizyczny
Bibliogr. 25 poz., il., wykr.
Twórcy
  • AGH University of Science and Technology, Faculty of Foundry Engineering, Department of Moulding Materials, Mould Technology and Cast Non-Ferrous Metals, Kraków, Poland
Bibliografia
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  • [4] Świrska-Perkowska, J. (2012). Adsorption and movement of moisture in porous building materials under isothermal conditions. Warszawa: Komitet Inżynierii Lądowej i Wodnej PAN. (in Polish).
  • [5] Kubik, J. (2000). Moisture flows in building materials. Opole: Oficyna Wydawnicza Politechniki Opolskiej. (in Polish).
  • [6] Gawin, D. (2000). Modeling of coupled thermal-humidity phenomena in building materials and elements. Łódź: Politechnika Łódzka. (in Polish).
  • [7] Rose, D. (1963). Water movement in porous materials. Part 1: isothermal vapour transfer. British Journal of Applied Physics. (14), 256262, 256-262. DOI: 10.1088/0508-3443/14/5/308
  • [8] Rose, D. (1963). Water movement in porous materials. part 2: the separation of the components of water movement. British Journal of Applied Physics. (14), 491-496. DOI: 10.1088/0508-3443/14/8/310
  • [9] Marynowicz, A., Wyrwał, J. (2005). Testing the moisture properties of selected building materials in isothermal conditions. Warszawa: INB ZTUREK. (in Polish).
  • [10] Kiessl, K. (1983). Kapillarer und dampffoermiger Fauchtetransport in mahrschichtigen Bauteilen. Dissertation. University Essen, Essen
  • [11] Politechnika Gdańska Food Drying Process - Laboratory Exercises. Retrieved January, 2022, from https://mech.pg.edu.pl/documents/4555684/4565480/suszenie.pdf. (in Polish).
  • [12] Baranowski, J., Melech, S., Adamski, P. (2002). Temperature and humidity control systems for food drying processes. In VI Sympozjum Pomiary i Sterowanie w Procesach Przemysłowych, 13 December 2002. Zielona Góra. (in Polish).
  • [13] Ważny, J., Karyś, J. (2001). Protection of buildings against biological corrosion. Warszawa: Arkady. (in Polish).
  • [14] Brooker, D., Bakker-Arkema, F., Hall, C. (1992). Drying and Storage of Grains and Oilseeds. New York: Springer.
  • [15] Reeds, J. (1991). Drying. ASM International Handbook Committe.
  • [16] Pel, L., Sawdy, A. & Voronina, V. (2010). Physical principles and efficiency of salt extraction by poulticing. Journal of Cultural Heritage. 11(1), 59-67. https://doi.org/10.1016/j.culher.2009.03.007.
  • [17] Hii, C., Law, C. & Cloke, M. (2008). Modelling of thin layer drying kinetics of cocoa beans during artificial and natural drying. Journal of Engineering Science and Technology. 3(1), 1-10.
  • [18] Zych, J. & Kolczyk, J. (2013). Kinetics of hardening and drying of ceramic moulds with the new generation binder – colloidal silica. Archives of Foundry Engineering.13(4), 112-116.ISSN (1897-3310).
  • [19] Kolczyk, J. & Zych, J. (2014). Curing kinetics and drying of ceramic molds with a new generation binder – colloidal silica. Przegląd Odlewnictwa. 64(3-4), 84-92. (in Polish).
  • [20] Zych, J., Kolczyk, J. & Jamrozowicz, Ł. (2015). The influence of the shape of wax pattern on the kinetics of drying of ceramic moulds. Metalurgija. 54(1), 15-18.
  • [21] Jamrozowicz, Ł., Zych, J. & Kolczyk, J. (2015). The drying kinetics of protective coatings used on sand molds. Metalurgija. 54(1), 23-26.
  • [22] Jamrozowicz, Ł. & Zych, J. (2022). Humidity migration in surface layers of sand moulds during processes of penetration and drying of protective coatings. Archives of Foundry Engineering. 22(4), 72-78. DOI 10.24425/afe.2022.143952.
  • [23] Jamrozowicz, Ł. & Siatko, A. (2020). The assessment of the permeability of selected protective coatings used for sand moulds and cores. Archives of Foundry Engineering. 20(1), 17-22. DOI 10.24425/afe.2020.131276.
  • [24] Jamrozowicz, Ł., Kolczyk-Tylka, J. & Siatko, A. (2018). Investigations of the thickness of protective coatings deposited on moulds and cores. Archives of Foundry Engineering. 18(4), 131-136. DOI 10.24425/afe.2018.125182.
  • [25] Zych, J. & Snopkiewicz, T. (2011). Drying and hardening of ceramic moulds applied in the investment casting technology – investigations of the process kinetics. Metallurgy and Foundry Engineering. 37(1), 41-51.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5cf7fac7-0c31-4e55-8084-dd89cd1186a0
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