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Properties of alumina ceramics obtained by conventional and non-conventional methods for sintering ceramics

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of this study was to obtain ceramic alumina materials by using the conventional free sintering process, 2.45 GHz microwave sintering (MW) and spark plasma sintering (SPS). Technical and ultra-pure alumina was used to obtain specimens. The effect of temperature and time of sintering on the density, porosity, Young’s modulus and Vickers hardness of Al2O3 ceramics was determined. Mechanical and physical properties of the obtained materials were compared between the methods of sintering. Design/methodology/approach: Al2O3 ceramics materials were sintered by the conventional free-sintering process and the non-conventional methods comprise microwave sintering and spark plasma sintering. Density, porosity, elastic modulus and Vickers hardness were determined for the obtained materials from technical and ultra-pure alumina. Findings: The use of advanced sintering processes allowed the authors to receive alumina ceramic materials with good mechanical and physical properties at the time of one minute for microwave sintering to ten minutes for spark plasma sintering. According to the theory sintering temperature increases with increasing of alumina purity, which was confirmed in the carried out works on the basis of Young’s modulus values and density values. Practical implications: Alumina ceramics made by the microwave sintering process and spark plasma sintering can be applied as the ceramics for cutting tools and also elements of the pharmaceutical equipment because microwave sintering ensures purity of the sintered materials. Originality/value: The non-conventional methods for sintering ceramics primarily comprises (SPS) and (MW). SPS simultaneously applies pulsed electrical current and pressure directly on the sample leading to densification at relatively lower temperatures and short retention times. In the recent years, MW occurred as an advanced sintering technique in the world. Among many works on sintering alumina and alumina-composites until now there have been no reports of microwave sintering of alumina in Poland. Microwave sintering offers increased density and requires lower sintering temperature and time. Shorter sintering prevents the grain growth process, which provides better microstructure and, thanks to these, better mechanical and physical properties. Keywords: Ultra-pure alumina; Microwave sintering; Spark plasma sintering; Free sintering; Mechanical properties.
Rocznik
Strony
29--30
Opis fizyczny
Bibliogr. 17 poz., rys., tab.
Twórcy
autor
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
autor
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
autor
  • Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland
Bibliografia
  • [1] A.R. Olszyna, P. Marchlewski, K.J. Kurzydłowski, Sintering of high-density, high-purity alumina ceramics, Ceramics International 23 (1997) 323-328.
  • [2] J. Cheng, D. Agrawal, R. Roy, P.S. Jayan, Continuous microwave sintering of alumina abrasive grits, Journal of Materials Processing Technology 108 (2000) 26-29.
  • [3] D.D. Upadhyaya, A. Ghosh, G.K. Dey, R. Prasad, A.K. Suri, Microwave sintering of zirconia ceramics, Journal of Materials Science 36 (2001) 4707-4710.
  • [4] J. Samuels, R. Brandon, Effect of composition on the enhanced microwave sintering of alumina-based ceramics composites, Journal of Materials Science 27 (1992) 3259-3265.
  • [5] R.R. Menzes, R.H.G.A. Kiminami, Microwave sintering of alumina-zirconia nanocomposites, Journal of Materials Processing Technology 203 (2008) 513-517.
  • [6] R.R. Menezes, P.M. Souto, R.H.G.A. Kiminami, Microwave fast sintering of submicrometer alumina, Materials Research 13/3 (2010) 345-350.
  • [7] M. Mizuno, S. Obata, S. Takayama, S. Ito, N. Kato, T. Hirai, M. Sato, Sintering of alumina by 2.45 GHz microwave heating, Journal of the European Ceramic Society 24 (2004) 387-391.
  • [8] E. Pert, Y. Carmel, A. Birnboim, T. Olerunyolemi, D. Gershon, J. Calame, Temperature measurements during microwave processing: the significance of thermocouple effects, Journal of the American Ceramic Society 84 (2001) 1981-1986.
  • [9] M. Tokita, Mechanism of spark plasma sintering, Proceedings of the International Symposium on Microwave, Plasma and Thermochemical Processing of Advanced Materials, ed S. Miyake and M. Samandi, JWRI, Osaka Universities, Japan, 1997, 69-76.
  • [10] M. Szutkowska, Modified indentation methods for fracture toughness determination of alumina ceramics, Proceedings of the 13th International Scientific Conference “Achievements in Mechanical and Materials Engineering” AMME’2005, Gliwice-Wisła, 2005, 651-654.
  • [11] P. Rao, M. Iwasa, I. Kondoh, Properties of low-temperature-sintered high purity a-alumina ceramics, Journal of Materials Science Letters 19 (2000) 543-545.
  • [12] Z. He, J. Ma, Densification and grain growth during interface reaction controlled sintering of alumina ceramics, Ceramics International 27 (2001) 261-264.
  • [13] P. Putyra, M. Podsiadło, B. Suk, Alumina-Ti(C,N) ceramics with TiB2 additives, Archives of Materials Science and Engineering 47/1 (2011) 27-32.
  • [14] P. Putyra, M. Podsiadło, B. Smuk, Alumina composite with solid lubricant content, Journal of Achievements in Materials and Manufacturing Engineering 41 (2010) 34-39.
  • [15] P. Putyra, P. Kurtyka, L. Jaworska, M. Podsiadło, B. Smuk, The analysis of strength properties of ceramic preforms for infiltration process, Archives of Materials Science and Engineering 33/2 (2008) 97-100.
  • [16] L.A. Dobrzański, M. Kremzer, A. Nagel, Aluminium ENAC-AlSi12 alloy matrix composite materials reinforced by Al2O3 porous performs, Archives of Materials Science and Engineering 28/10 (2007) 593-596.
  • [17] L.A. Dobrzański, M. Kremzer, W. Sitek, The application of statistical models in wear resistance simulations of Al-Al2O3 composites, Archives of Materials Science and Engineering 43/1 (2010) 5-12.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5c9fecfa-bce7-4966-9d47-2a4b9e8ba632
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