Influence of the HPDL surface treatment of the X40CrMoV5-1 and 32CrMoV12-28 tool steels on wear resistance

• Autorzy: Jonda E. , Labisz K. , Pakieła W.
• Języki publikacji: EN

Abstrakty

EN

Purpose: This paper presents the results of laser remelting influence on structure and properties of the surface of the X40CrMoV5-1 and 32CrMoV12-28 hot work tool steels, carried out using the high power diode laser (HPDL). Structure changes were determined in the work, especially structure fragmentation. Also hardness investigation of the different remelting areas was performed. The purpose of this work was also to determine technological and technical parameters for a right performed HPDL remelting process. Boron nitride powder was used for alloying. The goal of this work was also to determine technical and technological conditions for remelting the surface layer with HPDL. Design/methodology/approach: Here are discusses the new methodology ways which can be applied in case of improving of the surface layer properties. A new laser treatment techniques applied in metal surface technology is here the most important feature. Also the influence of ceramic powders to the structure in all zones is investigated. Optical and scanning electron microscopy, EDS point wise and area microanalysis was used to characterize the microstructure and to investigate the intermetallic phases occurred. Findings: The most important factor is the zone structure of the surface layer which was coming into existence without cracks and defects as well as has a considerably higher hardness value compared to the non remelted material. It was find out, that the hardness of the alloyed surface layer increases according to the applied laser power. The highest power applied gives the highest hardness value in the remelted layer mostly in all user ceramic powders. Practical implications: The reason of this work was also to determine the laser treatment parameters, particularly the laser power, to achieve a good layer hardness for protection of this hot work tool steel from losing their work stability and to make the tool surface more resistant for work extreme conditions. The most important practical implication investigated in this work improves the appliance of HPDL laser for alloying and remelting of hot work tool steel. Originality/value: The originality of this work is assured through the using of an high-level up-to-date laser device for improvement of steel surface layer mechanical properties.

Słowa kluczowe

EN

wear resistance; HPDL; tool steel; remelting; alloying; surface; boron nitride powder

PL

odporność na zużycie; HPDL; stal narzędziowa; przetapianie; stopowanie; powierzchnia; proszek azotku boru

• Wydawca: International OCSCO World Press
• Czasopismo: Archives of Materials Science and Engineering
• Rocznik: 2013
• Tom: Vol. 64, nr 2
• Strony: 152--159
• Opis fizyczny: Bibliogr. 33 poz.

Twórcy

autor

Jonda E.

• Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

autor

Labisz K.

• Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

autor

Pakieła W.

• Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

Bibliografia

• [1]L.A. Dobrzański, E. Jonda, K. Labisz, Comparison of the abrasion wear resistance of the laser alloyed hot work tool steels, Archives of Materials Science and Engineering 55/2 (2012) 85-92.
• [2]K. Labisz, T. Tański, D. Janicki, HPDL energy absorption on anodised cast Al-Si-Cu alloys surfaces during remelting, Archives of Foundry Engineering Special 2 (2012) 45-48.
• [3]L.A. Dobrzański, E. Jonda, W. Pakieła, M. Bilewicz, Improvement of wear resistance of the hot work tool steel by laser surface feeding with ceramic powders, Archives of Materials Science and Engineering 60/2 (2013) 64-71.
• [4]L.A. Dobrzański, E. Jonda, Influence of diode laser alloying on properties and structure of the surface layer structure of hot work tool steel, Proceedings of the National Scientific Conference 6/2013 Spała, 2013, 665-668 (in Polish).
• [5]T. Tański, K. Labisz, J. Domagała-Dubiel, Laser modification of light alloys surface layer, Welding Cher’s and Division Symposium entitled Modern applications of welding technologies(2012) 296-303 (in Polish).
• [6] K. Labisz, T. Tański, L.A. Dobrzański, HPDL laser alloying of heat treated Al-Si-Cu alloy, Journal of Archives of Materials Science and Engineering 54\1 (2012) 13-21.
• [7] K. Labisz, M. Krupiński, T. Tański, TEM microstructure investigations of aluminium alloys used for laser alloying, Journal of Achievements in Materials and Manufacturing Engineering 55/2 (2012) 734-741.
• [8] T. Tański, K. Labisz, J. Domagała-Dubiel, Laser modification of the light alloys surface layer, Proceedings of theWelding Cher’s and Division Symposium entitled Modern applications of welding technologies “The bonding”, 1/19 (2013) 20-22.
• [9] T. Tański, K. Labisz, Surface treatment influence on properties of the heat treated light cast alloys, Proceedings of the 2nd International Conference on Recent Trends in Structural Materials COMAT 2012, 2012.
• [10] T. Tanski, K. Labisz, W. Pakieła, M. Bonek, The structure of aluminium alloys-dopped silicon, Proceedings of the 18th International PhD. Students` seminar, Semdok 2013, 52-55.
• [11] A. Klimpel, High power diode laser in welding. Welding review 8, Warszawa, 1999 (in Polish).
• [12] S. Yahong, H. Satoshi, Y. Masato, U. Hitoshi, T. Hironobu, Fatigue behaviour and fractography of laser-processed hot work tool steel, Science Direct 73 (2004) 128-134.
• [13] L.J. Yang, Wear coefficient of tungsten carbide against hot-work tool steel disc with two different pin settings, Science Direct 257 (2004) 234-240.
• [14] K. Dae-Hwan, H. Seong-Hyeon, K. Byoung-Kee, Fabrication of ultrafine TaC powders by mechanochemical process, Materials Letters 58/30 (2004) 87-92.
• [15] B. Kosec, M. Brezigar, G. Kosec, J. Bernetic, M. Bizjak, Heat treatment of cold formed steel forgings for the automotive industry, Journal of Achievements in Materials and Manufacturing Engineering 22 (2007) 87-90.
• [16] M. Hamedi, Optimizing tensile strength of low-alloy steel joints in upset welding, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 341-344.
• [17] J. Kusiński, J. Przybyłowicz, S. Kąc, A. Woldan, Structure and properties change In case of laser remelting of surface layers and coatings, Hutnik (1999) 14-20 (in Polish).
• [18] X. Changqing, J. Yucheng, Y. Guangli, Effect of a single peak overload on physically short fatigue crack retardation in an axle-steel, International Journal of Fatigue 19 (1996) 201-206.
• [19] S. Rusz, L. Cizek, P. Filipec, Evaluation of fatigue of micro-alloyed 23MnB4 steel, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 223-226.
• [20] R. Filip, Laser nitriding of the surface layer of Ti6Al4V titanium alloy, Archives of Materials Science and Engineering 30/1 (2009) 25-28.
• [21] J. Kusiński, Laser Applications in Materials Engineering, WN „Akapit”, Cracow, 2000 (in Polish). [22] E. Kennedy, G. Byrne, D.N. Collins, A review of the use of high power diode lasers in surface hardening, Journal of Materials Processing Technology 155-156 (2004) 1855-1860.
• [23] A. Lisiecki, A. Klimpel, Diode laser surface modification of Ti6Al4V alloy to improve erosion wear resistance, Archives of Materials Science and Engineering 32/1 (2008) 5-12.
• [24] Y.S. Tian, C.Z. Chen, D.Y. Wang, Q.H. Huo, T.Q. Lei, Laser Surface Alloying of pure titanium with TiN-B-B-Si-Ni mixed powders, Applied Surface Science 250 (2005) 223-227.
• [25] A.D. Dobrzańska-Danikiewicz, T. Tański, J. Domagała- Dubiel, Unique properties, development perspectives and expected applications of laser treated casting magnesium alloys, Archives of Civil and Mechanical Engineering 12 (2012) 318-326.
• [26] Y. Issshiki, K. Mizumoto, M. Hashimoto, Synthesis of iron - tungsten alloy on mild steel by Laser Surface Alloying, Thin Solid Films 317 (1998) 468-70.
• [27] A. Klimpel, L.A. Dobrzański, D. Janicki, A. Lisiecki, Abrasion resistance of GMA metal cored wires surfaced deposits, Journal of materials processing technology 164/165 (2005) 1056-1061.
• [28] A. Lisiecki, A. Klimpel, Diode laser gas nitriding of Ti6Al4V alloy, Archives of Materials Science and Engineering 31 (2008) 53-56.
• [29] A. Lisiecki, Welding of titanium alloy by different types of lasers, Archives of Materials Science and Engineering 58/2 (2012) 209-218.
• [30] J. Turek, S. Okoński, W. Piekoszewski, Studies of abrasive wear resistance pf padding welds and hot-work tool steels for forging dies, Ductile Metal Forming 23/1 (2012) 39-44 (in Polish).
• [31] G. Gajowiec, Assessment of the impact melt laser parameters from cryogenic to the structure of the surface layer of the Ti-Al-4V alloy, Advances in Materials Science 81/15 (2008) 44-51 (in Polish).
• [32] J. Dutta Majumdar, I. Manna, Laser material processing, International Materials Rewievs 56/5-6 (2011) 341-388.
• [33] A. Lisiecki, D. Janicki, A. Grabowski, K. Gołombek, Properties of composite Ti/TiN layers produced by in situ method with high power diode laser, Bulletin of Welding Institute 1 (2013) 23-29 (in Polish).