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Ultrasonic Tests of FSW Joints

Identyfikatory
Warianty tytułu
PL
Badania ultradźwiękowe złączy zgrzewanych metodą FSW
Języki publikacji
EN
Abstrakty
EN
The article presents ultrasonic test results concerning FSW joints deliberately provided with welding imperfections. The research aimed to determine the usability of ultrasonic tests in controlling the quality of FSW joints made of aluminium alloy 6082. The research-related tests involved the use of an EPOCH 600 defectoscope and a slant transducer. The testing procedure applied in the tests enabled the detection of welding imperfections and, consequently, the quality control of welded joints.
PL
Przedstawiono wyniki badań ultradźwiękowych złącza zgrzewanego metodą FSW ze sztucznie wprowadzonymi niezgodnościami po procesie zgrzewania. Celem badań było określenie możliwości wykorzystania metody ultradźwiękowej do kontroli jakości złączy zgrzewanych metoda FSW ze stopów aluminium 6082. Badania zostały przeprowadzone przy użyciu defektoskopu EPOCH 600 oraz głowicy skośnej. Przeprowadzone badania wykazały, że zastosowana procedura badawcza umożliwia wykrywanie niezgodności zgrzewalniczych. a tym samym pozwala na kontrolowanie jakości samych złączy.
Rocznik
Strony
15--23
Opis fizyczny
Bibliogr. 41 poz., wykr., rys., fot.
Twórcy
  • Instytut Spawalnictwa, Testing of Materials Weldability and Welded Constructions Department
autor
  • Instytut Spawalnictwa, Non-Destructive Testing Department
Bibliografia
  • [1] Pietras A., Węglowski M.St.: Imperfections in FSW joints and NDT methods of their detection. Biuletyn Instytutu Spawalnictwa, 2014, no. 2, pp. 23-32. http://bulletin.is.gliwice.pl/article/imperfections-fsw-joints-and-ndt-methods-their-detection
  • [2] Sinha P., Muthukumaran S., Sivakumar R., Mukherjee S.K.: Condition monitoring of first mode of metal transfer in friction stir welding by image processing techniques. International Journal of Advanced Manufacturing Technology, 2008, vol. 36, no. 5-6 pp. 484-489. http://dx.doi.org/10.1007/s00170-006-0854-2
  • [3] Akinlabi E.T., Levy A.C.S., Akinlabi S.A.: Non-destructive testing of dissimilar friction stir welds. Proceedings of the World Congress on Engineering 2012, vol. III.
  • [4] Adamowski J., Szkodo M.: Friction Stir Welds (FSW) of aluminium alloy AW6082-T6. Journal of Achievements in Materials and Manufacturing Engineering, 2007, vol. 20, pp. 403-406.
  • [5] Lamarre A., Dupuis O., Moles M.: Complete inspection of friction stir welds in aluminium using ultrasonic and eddy current arrays. CINDE Journal, 2006, vol. pp. 7-8, 14-22.
  • [6] Lamarre A., Dupuis O., Moles M.: Comprehensive Inspection of Friction Stir Welds using Arrays. Proceeding from Materials Solution 2003 on Joining of Advanced and Specialty Materials, 2003, Pittsburgh, Pennsylvania, USA.
  • [7] Hedin A., Carlson L., Borg M.: Defect Detection by Laser-Ultrasonics in Friction Stir Welded Joints in Aluminium Profiles. 1st International Symposium on Laser Ultrasonics: Science, Technology and Applications, Montreal, Canada, 2008.
  • [8] Joshi V., Balasubramaniam K., Prakash R.V.: Study of defects in friction stir welded AA 5083 by radiography, ultrasonic and phased array ultrasonic techniques. Proceedings of the National Seminar and Exhibition Non-destructive Evaluation, 2011.
  • [9] Suits M.W., Leak J., Cox D.: Nondestructive Inspection Techniques for Friction Stir Weld Verification on the Space Shuttle External Tank. Proceeding of Materials Solution 2003 on Joining of Advanced and Specialty Materials, 2003, Pittsburgh, Pennsylvania, USA.
  • [10] Cosmi F., Cristofori A., Mancini L., Tovo R., Tromba G., Volpone M.: Preliminary investigation by synchrotron radiation of cracks and defects in AA FSW samples. 11th International Conference on Fracture, Paper No. 5450, Turin, Italy, (March, 2005).
  • [11] Fornal K., Lytaev P.: Microtomography study of magnesium friction stir welding procedure and magnesium alloys. Summerstudent programme 2013, Hamburg.
  • [12] PN-EN ISO 25239:2012. Friction stir welding – Aluminium.
  • [13] AWS D17.3/D17.3M:2010. Specification for Friction Stir Welding of Aluminum Alloys for Aerospace Hardware.
  • [14] PN-EN ISO 9712:2012. Non-destructive testing – Qualification and certification of NDT personnel
  • [15] Solodov I., Döring D., Rheinfurth M, Busse G.: Ultrasonic NDT of in-plane stiffness anisotropy in metals and composites. 10th European Conference on Non-Destructive Testing, Moscow, 2010, June 7-11
  • [16] Liu F., Liu S., Guo E., Li L.: Ultrasonic evaluation of friction stir welding. 17th World Conference on Nondestructive Testing, Shanghai, 2008
  • [17] PN-EN ISO 17640:2011: Non-destructive testing of welds. Ultrasonic testing. Techniques, testing levels, and assessment
  • [18] ASTM E164 - 08 Standard: Practice for Contact Ultrasonic Testing of Weldments
  • [19] Liu F., Liu S., Guo E., Li L.: Ultrasonic evaluation of friction stir welding. 17th World Conference on Nondestructive Testing , Shanghai, 2008
  • [20] Squillace A., Segreto T., Prisco U., Teti R., Campanile G.: Optimization of friction stir welds of aluminium alloys. Intelligent Production Machines and Systems, 2ⁿd I*PROMS Virtual International Conference 3–14 July 2006, pp. 247–252 http://dx.doi.org/10.1016/ b978-008045157-2/50047-x
  • [21] Kaczmarek K.: Joint Geometry Indications in Conventional Ultrasonic Tests and Phased Array Tests. Biuletyn Instytutu Spawalnictwa, 2017, no. 2, pp. 44-53 http://dx.doi.org/10.17729/ebis.2017.2/6
  • [22] Moles M., Lamarre A.: Phased array ultrasonic inspection of friction stir welds. Proceedings of the 4th international symposium on friction stir welding, TWI, 2003 http://dx.doi.org/10.1063/1.1307834
  • [23] Kleiner D., Bird C.: NDT quality – signal processing for stir welding: the dual disciplines of friction stir welding and phased array ultrasonic inspection are combined in a truly international quality assurance project. Qualistir Consortium Bulletin, 2013.
  • [24] Kleiner D., Bird C.: Signal processing for quality assurance in friction stir welds. Insight 2004, vol. 46, pp. 85–87. http://dx.doi.org/10.1784/insi.46.2.85.55545.
  • [25] Bird C.: The inspection of friction stir welded aluminium plant. Proceedings of the 5th international symposium on friction stir welding, TWI, 2004.
  • [26] Mandache C., Levesque D., Dubourg L., Gougeon P.: Non-destructive detection of lack of penetration defects in friction stir welds. Science Technology Welding and Joining, 2012, vol. 17, no. 4, pp. 295-303. http://dx.doi.org/10.1179/136217181 2y.0000000007.
  • [27] Pitkänen J., Salonen T., Lipponen A., Paussu R.: Ultrasonic inspection of copper welds http://www.ndt.net/article/jrc-nde2010/pa-pers/121.pdf
  • [28] Joshi V., Balasubramaniam K., Prakash R.V.: Study of defects in friction stir welded AA 5083 by radiography, ultrasonic and phased array ultrasonic techniques. Proceedings of the National Seminar and Exhibition Non-destructive Evaluation, 2011.
  • [29] Gibson B.T., Lammlein D.H., Prater T.J., Longhurst W.R., Cox C.D., Ballun M.C. Dharmaraj K.J., Cook G.E., Strauss A.M.: Friction stir welding: Process, automation, and control. Journal of Manufacturing Processes, 2014, vol. 16, pp. 56–73. http://dx.doi.org/10.1016/j.jmapro.2013.04.002
  • [30] Caravaca D., Bird C., Beamish K.: Correlation of phased array inspection and fatigue performance of FSW joints. AWS inspection trends, 2008. p. 27–31. http://dx.doi.org/10.1115/omae2007-29614
  • [31] Caravaca D., Bird C., Beamish K.: Internal report: correlation of phased array inspection and fatigue performance of FSW joints. Report No. 908/2008, 2013.
  • [32] Takahashi K, Muller C, Pavlovic M.: Probability of detection form C-scan data for reliability analysis of ultrasonic non-destructive testing. 4th European- American workshop on reliability of NDE, June 24–26, 2006.
  • [33] Hopkins D., Neau G., Davis W.: Welding process feedback and inspection optimization using ultrasonic phased arrays. Review of Quantitative Nondestructive Evaluation, 2009, vol. 28, pp. 840–847. http://dx.doi.org/10.1063/1.3114344
  • [34] Lui F., Lui S., Guo E.: Ultrasonic evaluation of friction stir welding. 17th world conference on nondestructive testing, 2008.
  • [35] Suits M., Leak J., Cox D.: Nondestructive inspection techniques for friction stir weld verification on the space shuttle external tank. Proceedings of Joining of Advanced & Specialty Materials, 2003.
  • [36] Johnston P.: Addressing the limit of detectability of residual oxide discontinuities in friction stir butt welds of aluminum using phased array ultrasound. Review of Quantitative Nondestructive Evaluation, 2009, vol. 28, pp. 1902–1909. http://dx.doi.org/10.1063/1.3114191
  • [37] Oiwa N., Iwaki S., Okada T., Eguchi N., Tanaka S., Namba K.: Studies on characteristics of friction stir welded joints in structural thin aluminium alloys. Part 1: Imperfections in friction stir welded zones and their precision non-destructive testing. Welding in the World, 2005, vol. 49, no. 3-4, pp. 76-82 http://dx.doi.org/10.1007/bf03266479
  • [38] Iwaka S., Okada T., Eguchi N. et al.: Imperfections in friction stir welded zones and their precision non-destructive testing. Studies on characteristics of friction stir welded joints in structural thin aluminium alloys. Welding International, 2006, vol. 20, no. 3, pp. 195-205 http://dx.doi.org/10.1533/wint.2006.3573
  • [39] A Ding J., Carter B., Lawless K., Nunes A., Russell C., Suites M, Schneider J.: Decade of friction stir welding. R&D at NASA's Marshall Space Flight Center and a glance into the future.
  • [40] PN-EN ISO 11666:2011E: Non-destructive testing of welds – Ultrasonic testing – Acceptance levels
  • [41] Krasnowski K., Węglowski M.St.: Opracowanie techniki prowadzenia specjalistycznych badań elementów konstrukcyjnych i ich połączeń. Instytut Spawalnictwa, research work Hb-74 (ST-313), 2013.
Uwagi
PL
Wersja polska artykułu w wydaniu papierowym s. 37-42.
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5c0a8e76-02dd-408a-8c89-4dbbc879b179
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