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Improving Wear Resistance of Mechanical Seal Using NI-P Electroless Coating

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Electroless nickel phosphor coating is an important technology in the field of industrial coatings which is widely used in many technical applications. The electroless nickel phosphorus layer has high hardness and corrosion resistance, making it ideal for multiple applications for example, automotive, aerospace and electronics industries. Sulfuric acid is an essential agent in many industrial processes. The corrosive and abrasive nature of sulfuric acid results in rapid wear of mechanical parts, resulting in frequent replacement, increased maintenance costs, and may cause environmental and safety issues. This work employed electroless Ni-P coating, which was effectively assigned to mechanical seal models. The Taguchi design array L9 was used to conduct the experimental work. Mechanical properties such as Vickers hardness and wear rate were measured at different heat treatment temperature, coating time and coating bath temperature. The coating thickness was measured using an optical microscope. The results showed that the hardness increased reaching peak as 653 HV at 400C° and coating time 4 hours. As for wear resistance, it was recorded the lowest value as 0.00060 under same conditions. Through SEM and XRD, the formation of NiP and Ni3P were found. ANOVA demonstrated that heat treatment temperature was the most effected factor that contributed to enhance both hardness and wear resistance, followed by coating time.
Twórcy
  • Technical Institute in Babylon, Al-Furat Al-Awsat Technical University, 51001, Babil, Iraq
  • Material Engineering, Department of Metallurgical, University of Babylon, 51001, Babil, Iraq
  • Material Engineering, Department of Metallurgical, University of Babylon, 51001, Babil, Iraq
Bibliografia
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  • 3. Qin, W. 2011. Microstructure and corrosion behavior of electroless Ni–P coatings on 6061 aluminum alloys. Journal of Coatings Technology and Research, 8, 135–139.
  • 4. Liu, X., Wu, C., Wang, X. 2010. Synthesis, characterization, and infrared-emissivity study of Ni–P–CB nanocomposite coatings by electroless process. Ournal of Coatings Technology and Research, 7(5), 659–664.
  • 5. Masallb, H.H., Kadhim AbidAli, A. Reduce Effect of Erosion-Corrosion on Separator Heavy Fuel Oil- by (Ni-P-SiC) Nano Composite Electroless Coating.
  • 6. Taha-Tijerina, J., Aviña-Camarena, K., Torres-Sánchez, R., Dominguez-Ríos, C., Maldonado-Cortes, D. 2019. Tribological evaluation of electroless Ni–B coating on metal-working tool steel. The International Journal of Advanced Manufacturing Technology, 103, 1959–1964.
  • 7. Banerjee, T., Sen, R.S., Oraon, B., Majumdar, G. 2013. Predicting electroless Ni–Co–P coating using response surface method. The International Journal of Advanced Manufacturing Technology, 64, 1729–1736.
  • 8. Alghazali, H.H.M. 2023. Investigation of Corrosion Resistance in Stainless Steel 316L Alloy of Energy Separator by Electroless Plating (Ni- Zn-P). In BIO Web of Conferences (Vol. 65, p. 07008). EDP Sciences.
  • 9. Ashassi-Sorkhabi, H., Rafizadeh, S.H. 2004. Effect of coating time and heat treatment on structures and corrosion characteristics of electroless Ni–P alloy deposits. Surf. Coat. Technol. 176, 318–326.
  • 10. Ashtiani, A.A., Faraji, S., Iranagh, S.A., Faraji, A.H. 2017. The study of electroless Ni–P alloys with different complexing agents on Ck45 steel substrate. Arabian Journal of Chemistry, 10, S1541-S1545.
  • 11. Chen, W., Gao, W., He, Y., 2010. A novel electroless plating of Ni–P– TiO2 nano-composite coatings. Surf. Coat. Technol. 204, 2493–2498.
  • 12. Allahkaram, S.R., Nazari, M.H., Mamaghani, S., Zarebidaki, A. 2011. Characterization and corrosion behavior of electroless Ni–P/nano-SiC coating inside the CO2 containing media in the presence of acetic acid. Mater. Des. 32, 750–755.
  • 13. Jensen, R., Farhat, Z., Islam, M.A., Jarjoura, G. 2022. Effect of Coating Thickness on Wear Behaviour of Monolithic Ni-P and Ni-P-NiTi Composite Coatings. Solids, 3(4), 620–642.
  • 14. Li, S., Pu, S., You, Z., Sun, C., Li, S., Zhang, J. 2020. Effect of heat treatment on microstructure and tribology behaviour of electroless Ni-P/BN (h) composite coating. Transactions of the IMF, 98(1), 21–29.
  • 15. Czapczyk, K., Siwak, P., Legutko, S. 2018. Study of the effect of the electroless ni-p coating thickness applied on aw-7075 aluminum alloy on its mechanical properties. Advances in Science and Technology. Research Journal, 12(2), 291–297.
  • 16. Kiran, K.U.V., Arora, A., Sunil, B.R., Dumpala, R. 2020. Effect of heat treatment on the temperature dependent wear characteristics of electroless Ni–P–BN (h) composite coatings. SN Applied Sciences, 2(6), 1101.
  • 17. Ram, G.P., Karthikeyan, S., Nicholas, P.E., Sofia, A.S. 2021. Dry sliding wear behavior of electroless NIP and NIP-Al2O3 composite coatings. Materials Today: Proceedings, 37, 2001–2009.
  • 18. Bouaziz, H., Brinza, O., Haddar, N., Gasperini, M., Feki, M. 2017. In-situ SEM study of crack initiation, propagation and interfacial debonding of Ni-P coating during tensile tests: Heat treatment effect. Materials Characterization, 123, 106–114.
  • 19. Singh, D., Balasubramaniam, R., Dube, R.K. 1995. Effect of coating time on corrosion behavior of electroless nickel-phosphorus coated powder metallurgy iron specimens. Corrosion, 51(8), 581–585.
  • 20. Gadhari, P., Sahoo, P. 2017. Study of wear behavior of Ni-P-TiO2 composite coatings by optimizing coating parameters. Materials Today: Proceedings, 4(2), 1883–1892.
  • 21. Wais, A.M.H., AbidAli, A.R.K. 2023. Studying the behavior of Ni-Co-P and Ni-Co-P-B4c electroless coatings and heat treatment on mechanical and corrosion properties of AISI 4140 steel. In AIP Conference Proceedings 2787(1). AIP Publishing.
  • 22. Wais, A.M.H., Abid Ali, A.R. 2023. The Effect of Heat Treatment on Wear Properties of Ni-B-CNT Electroless Coating with Different Carbon Nanotube Concentration on AISI 4340 Steel. In Materials Science Forum 1089, 97–107. Trans Tech Publications Ltd.
  • 23. Wais, A.M.H., Ali, A.R.K.A., Mahoubi, F. 2023. Optimization of plasma nitriding parameters on wear rate of Ni-B-CNT electroless coating with different CNT concentration on AISI 4340 steel. In AIP Conference Proceedings, 2591(1). AIP Publishing.
  • 24. Jasim, A.H., Abidali, A.R.K., Wais, A.M.H. 2023. Investigating the Effect of Fe2O3 on Wear Behaviour and Corrosion Resistance of Electroless Ni–P Coating with Different Fe2O3 Concentrations on AISI 4140 Steel. Materials Science, 29(2), 201-208.
  • 25. Hadipour, A.M., Monirvaghefi, S., Bahrololoom, M.E. 2015. Electroless deposition of graded Ni–P coatings. Surface Engineering, 31(6), 399–405.
  • 26. Buchtík, M., Krystýnová, M., Másilko, J., Wass- erbauer, J. 2019. The effect of heat treatment on properties of Ni–P coatings deposited on a AZ91 magnesium alloy. Coatings, 9(7), 461.
  • 27. Jappes, J.W., Ramamoorthy, B., Nair, P.K. 2005. A study on the influence of process parameters on efficiency and crystallinity of electroless Ni–P deposits. Journal of Materials Processing Technology, 169(2), 308–313.
  • 28. Aigbodion, V.S., S.B. Hassan, J.O. Agunsoye. Effect of bagasse ash reinforcement on dry sliding wear behaviour of polymer matrix composites. Materials & Design 33 (2012), 322–327.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5a007c17-26ac-4099-b791-9ddb9d0569ca
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