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Research on composite materials in the institute of aviation

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EN
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This article contains information on new duties of Centre for Composite Technologies (CCT) managers, implemented to increase their efficiency. Methods of quality improvement of aeronautical composite materials testing are presented. It was achieved by correct test plans definition, performing mechanical and physicochemical tests up to allowable composite generation. Several tests of this type are listed which are executed according to international standards of American Society for Testing and Materials (ASTM), including those in extreme temperatures. Effect of Lean Sigma and DMAIC (Define, Measure, Analyse, Improve, Control) implementation in the lab of CCT is shown. Results of bearing strength of quasi-isotropic laminate (carbon fibre and epoxy resin) with a bolt in different ambient conditions are presented. Moreover, the article discusses methodology of tension and shearing strength determination in the case of composite specimens diverging from others with application of statistical MNR method (Maximum Normed Residual). MNR coefficients are then compared with Critical Values.
Twórcy
  • Institute of Aviation Krakowska Av. 110/114, 02-256 Warszawa Poland tel.: + 48 22 8460993, fax: +48 22 8464432
Bibliografia
  • [1] Kozaczuk, K., Wdrożenie nowego menadżera w obowiązki, Koncepcje w zarządzaniu organizacją wobec wyzwań współczesnej gospodarki, pp. 359-372, 2016.
  • [2] Hess, J., The life cycle of a training project in a research and development unit, Prace Instytutu Lotnictwa, pp. 15-26, 2017.
  • [3] Sałacińska, A., Przegląd wymaganych badań fizycznych do kwalifikacji materiałów kompozytowych, Prace Instytutu Lotnictwa, pp. 161-169, DOI 10.5604/050 96669.1205294, 2016.
  • [4] Kozaczuk, K., Zalewska, M., Composite testing laboratory performance development based on lean sigma approach – case study, Prace Instytutu Lotnictwa, pp. 60-69, DOI 10.5604/05096669.1226356, 2016.
  • [5] Kozaczuk, K., Wisniewski, A., Building and testing composite objects in Institute of Aviation, Polish-Brazilian Science and Technology, Institute of Aviation, Warsaw 2016.
  • [6] American Society for Testing and Materials, Standard Test Method for Density of Plastics by the Density-Gradient Technique, ASTM D1505 – 10. West Conshohocken, PA 2010.
  • [7] American Society for Testing and Materials, Standard Test Method for Resin Flow of Carbon Fiber-Epoxy Preimpregnat, ASTM D3531 / D3531M – 11. West Conshohocken, PA 2011.
  • [8] American Society for Testing and Materials, Standard Test Method for Gel Time of Carbon Fiber-Epoxy Preimpregnat, ASTM D3532 / D3532M – 12. West Conshohocken, PA 2012.
  • [9] American Society for Testing and Materials, ASTM D3529M – 10; Standard Test Method for Matrix Solids Content and Matrix Content of Composite Pre Impregnated, West Conshohocken, PA 2013.
  • [10] American Society for Testing and Materials, Standard Test Methods for Constituent Content of Composite Materials, ASTM D3171 – 15, West Conshohocken, PA 2015.
  • [11] Karny, M., Wpływ klimatyzowania na wytrzymałość kompozytu węglowego na naciski, Prace Instytutu Lotnictwa, pp. 111-124 2016.
  • [12] Tserpes, K. I. et al, Strength prediction of bolted joints in graphite/epoxy composite laminates, Composites: Part B, 33, pp. 521-529, 2002.
  • [13] Collings, T. A., The Strength of Bolted Joints in Multi-Directional CFRP Laminates, Aeronautical Research Council Current Papers, No. 1380, 1975.
  • [14] McCarthy, M. A., et al., Bolt-hole clearance effects and strength criteria in single-bolt, single-lap, composite bolted joints, Composites Science and Technology, 62, pp. 1415-1431, 2002.
  • [15] Jaśkiewicz, R., Stepniowska, A., Metodyka wyznaczania wyników odstających dla testów wytrzymałościowych kompozytów, Prace Instytutu Lotnictwa, pp. 79-84, 2016.
  • [16] Baojiang, Du, Changqin, Ji, Ping Chen, Jingmin Guo, Anbo Sun, Xiong Wei, Study of tensile strength distribution based on composite materials for aeronautical Engineering, Modern Applied Science, Vol. 6, No. 5, 2012, Influence of Specimen gage length and loading method on the axial compressive strength of a unidirectional composite material, Springer, Experimental Mechanics, March 1991.
  • [17] Department of defense handbook, Composite Materials Handbook, MIL-HDBK-17-1F, Vol. 1, 17 June 2002.
  • [18] Stefansky, W., Rejecting outliers by maximum normed residua, The Annals of Mathematical Statistics, Vol. 42, No. 1, pp. 35-45, 1971.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
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Bibliografia
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bwmeta1.element.baztech-59f962a4-160f-43bb-9bf5-12e5bf6870e4
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