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Purpose: Cutting sheets of various materials is a commonly used product finishing process in industrial conditions. If high quality of cut edges is required, defects caused by cutting on a guillotine make this process of finishing practically unsuitable. The Authors evaluated quality of plates after cutting in laboratory, on industrial guillotine and a rotary slitter, in order to specify a cutting method least disturbing to the product’s edge. Design/methodology/approach: Samples of multi-layered aluminium lithographic plates, divided by cardboard and paper sheets were cut in industrial conditions on a guillotine and a rotary slitter. A specially designed laboratory test stand was built, allowing measurements of forces and applying a vertical, controlled movement of the cutting blade. Surfaces of edges of the samples were examined with the use of a Scanning Electronic Microscope; results of these scans were compared and evaluated. Findings: Comparison of surfaces after cutting allowed drawing conclusions regarding methods causing minimum disturbances to the cut edges. The best quality of the cut edges was obtained on a laboratory guillotine test stand, applying a unique, vertical movement of the cutting blade. Research limitations/implications: Results of laboratory experiments should be continued and verified on larger scale in industrial conditions. Practical implications: If vertical cutters could deliver the same edge quality as rotary slitters, a substantial reduction of production costs can be expected as in many cases guillotines are far more efficient than rotary slitters. Originality/value: Vertical, controlled movement of the blade during cutting metal sheets offers substantial advantages to the finishing process compared to standard guillotine cutting. In all cases, when high quality of the edge surface is required, proposed vertical cutting combines high efficiency with simplicity of operations and assures high quality of the finished products.
Wydawca
Rocznik
Tom
Strony
31--38
Opis fizyczny
Bibliogr. 17 poz., rys.
Twórcy
autor
- Department of Theoretical and Applied Mechanics, Silesian University of Technology,ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Department of Theoretical and Applied Mechanics, Silesian University of Technology,ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Department of Theoretical and Applied Mechanics, Silesian University of Technology,ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Institute of Non Ferrous Metals, ul. Sowińskiego 5, 44-100 Gliwice, Poland
Bibliografia
- [1] Z. Brytan, M. Bonek, L.A. Dobrzański, Microstructure and properties of laser surface alloyed PM austenitic stainless steel, Journal of Achievements in Materials and Manufacturing Engineering 40/1 (2010) 70-78.
- [2] M. Cholewa, M. Dziuba-Kaluza, Analysis of structural properties of aluminium skeleton castings regarding the crystallisation kinetics, Archives of Materials Science and Engineering 38/2 (2009) 93-102.
- [3] M. Cebron, F. Kosel, J. Kopac, Effect of cutting on surface hardness and residual stresses or 12Mn austenitic steel, Journal of Achievements in Materials and Manufacturing Engineering 55/1 (2012) 80-89.
- [4] M. Kciuk, A. Kurc, L. Szewczenko, Structure and corrosion resistance of aluminium AlMg2.5, AlMg5Mn and AlZn5Mg1 alloys, Journal of Achievements in Materials and Manufacturing Engineering 41/1-2 (2010) 74-81.
- [5] L.A. Dobrzański, M. Król, T. Tański, Effect of cooling rate and aluminum contents on the Mg-Al-Zn alloys structure and mechanical properties, Journal of Achievements in Materials and Manufacturing Engineering 43/2 (2010) 9-54.
- [6] L.A. Dobrzański, S. Malara, J. Domagała, T. Tański, K. Gołombek, Influence of the laser modification of surface on properties and structure of magnesium alloys, Archives of Materials Science and Engineering 35/2 (2009) 95-100.
- [7] L.A. Dobrzański, Fundamentals of material science and metallurgy, WNT, Warsaw, 2002(in Polish).
- [8] D. Gąsiorek, Modelling and experimental investigation of dynamic processes occurring during cutting lithographic plates using guillotines. Silesian University of Technology Press, Gliwice 2013 (in Polish).
- [9] J. Herian, K. Aniołek, Abrasive wear of railway sections of steel with a different pearlite morphology in railroad switches, Journal of Achievements in Materials and Manufacturing Engineering 43/1 (2010) 236-243.
- [10] J. Kaczmarczyk, D. Gąsiorek, A. Męzyk, A. Skibniewski, Numerical analysis of the causes of defects occurring during fixed process of cutting plates on guillotines, Modelling of Engineering 34 (2007) 61-66 (in Polish).
- [11] D. Kuc, J. Cebulski, Plastic behaviour and microstructure characterization high manganese aluminuim alloyed steel for the automotive industry, Journal of Achievements in Materials and Manufacturing Engineering 51/1 (2012) 14-21.
- [12] A. Mężyk, D. Gąsiorek, J. Kaczmarczyk, Z. Rak, A. Skibniewski, Experimental study of the cutting process of metal sheets on a guillotine, Review of the Mechanical 5 (2010) 36 (in Polish).
- [13] A. Mężyk, Z. Rak, D. Gąsiorek, T. Machoczek, J. Kaczmarczyk, A. Skibniewski, Analysis of the cutting process of sheet bundle on a guillotine, Proceedings of the 5th International Symposium on Fracture Mechanics of Materials and Structures (2009) 225-228 (in Polish).
- [14] Ch. Poizat, L. Campagne, L. Daridon, A. Ahzi, Ch. Husson, L. Merle, Modeling and simulation of thin sheet blanking using damage and rupture criteria, International Journal Forming Processes 8 (2005) 29-47.
- [15] W.P. Romanowski, Cold punching, The Guide 2, WNT, Warsaw, 1962 (in Polish).
- [16] M.C. Shaw, Metal cutting principles, Oxford University Press 2005.
- [17] H. Wasselink, Analysis of guillotining and slitting, finite element simulations, Ph.D-Thesis, University of Twente, The Nederlands, 2000.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-59740c00-848c-45b6-a094-ffa652bd82fd