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Tytuł artykułu

Forging of a Hollow Ball Using a Deformable Insert Assembly

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents selected results of numerical analysis and experimental verification. The subject is the analysis of cold forging of a thin-walled hollow ball. The process of making a ball out of aluminum alloy and steel is considered. A distinctive feature of this process is the use of a special deformable insert assembly. It consists of two shaped expanding tubes, a distance ring and a centering tube. Each of these elements has a specific function, which is characterized in this article. FEA simulation allowed proving the functionality of the insert assembly and comparing the cold forging of a steel and aluminum part, using the same inserts. Attention was also focused on the impact of the accuracy of the positioning of the insert assembly. Experimental verification confirmed the correctness of the modeling and complemented the results from FEA analysis.
Słowa kluczowe
Twórcy
  • Mechanical Engineering Faculty, Lublin University of Technology, ul. Nadbystrzycka 36, Lublin, Poland
Bibliografia
  • 1. Ma L., Zhang Y., Niu Y., Zhao Y., Guan S., Wang Z., Wu T. Design and Machining of a Spherical Shell Rotor for a Magnetically Levitated Momentum Ball. Aerospace 2024, 11(1), 61. https://doi.org/10.3390/ aerospace11010061.
  • 2. Tao L., Feng Z., Jiang Y., Tong J. Analyzing Forged Quality of Thin-Walled A-286 Superalloy Tube under Multi-Stage Cold Forging Processes. Materials 2023, 16(13), 4598. https://doi.org/10.3390/ ma16134598.
  • 3. Steel Ball Manufacturing Process Analysis and Making Machine, 2019. http://www.forging-line- machine.com/news/steel-ball-manufacturing-process.html (accessed: 15.03.2024).
  • 4. Kang J.H., Lee H.W. Research on ball forging by ring rolling process. International Journal of Applied Engineering Research 2016, 11(12), 7823–7828.
  • 5. Bulzak T., Tomczak J., Pater Z., Majerski K. A Comparative Study of Helical and Cross-Wedge Rolling Processes for Producing Ball Studs. Materials 2019, 12(18), 1–11. https://doi.org/10.3390/ ma12182887.
  • 6. Tomczak J., Pater Z., Bulzak T. A theoretical and experimental analysis of rotary compression of hollow forging formed over a mandrel. Strength of Materials 2017; 49(4), 555–564. https://doi.org/10.1007/ s11223-017-9899-8.
  • 7. Winiarski G. Theoretical analysis of the forging process for producing hollow balls. Adv. Sci. Technol. Res. J. 2013, 7(18), 68–73. https://doi. org/10.5604/20804075.1051259.
  • 8. Alhussainy F., Sheikh M.N., Hadi M.N.S. Behaviour of small diameter steel tubes under axial compression. Structures 2017, 11, 155–163. https://doi. org/10.1016/j.istruc.2017.05.006.
  • 9. Winiarski G., Bulzak T. Wójcik Ł., Szala M. Effect of Tool Kinematics on Tube Flanging by Extrusion with a Moving Sleeve. Advances in Science and Technology Research Journal 2019, 13(3), 210– 216. https://doi.org/10.12913/22998624/110741.
  • 10. Samołyk G., Winiarski G. Selected aspects of a cold forging process for hollow balls. International Journal of Advanced Manufacturing Technology 2022, 119(3-4), 2479–2494. https://doi.org/10.1007/ s00170-021-08584-0.
  • 11. Samołyk G., Winiarski G. Analysis of Two Schemes of Cold Forging of a Hollow Ball. Adv. Sci. Technol. Res. J. 2023, 17(4), 53–60. https://doi. org/10.12913/22998624/168572.
  • 12. Wang L., Li M., Zhao L., Guo Y. Research on a wrinkle-free forming method using low-melting alloy for sheet metal. International Journal of Advanced Manufacturing Technology 2018, 99(9–12), 3065– 3075. https://doi.org/10.1007/s00170-018-2681-7.
  • 13. Dziubińska A., Gontarz. A. Winiarski G. flow stress model for cold-formed 40hm constructional steel. Adv. Sci. Technol. Res. J. 2014, 8(21), 31–35. https://doi.org/10.12913/22998624.1091875
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-58452016-52ed-4751-8174-8af6b277d9ac
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