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Prediction of formability of adhesive bonded steel sheets and experimental validation

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The main aim of the present work is to predict the formability of adhesive bonded sheets and validate the same with experimental results at different adhesive properties. The tensile and in-plane plane-strain formability tests are carried out to predict the formability of adhesive bonded sheets. The forming limit strains are predicted using thickness gradient necking criterion (TGNC) and effective strain rate criterion (ESRC), and validated with the experimental limit strains. A simulation methodology has been analyzed thoroughly in the present work, and the prediction accuracies are compared and discussed. The results show that the adhesive bonded blanks show improved elongation and forming limit strains as compared to un-bonded base materials with increase in hardener/resin ratio of adhesive. The true stress–strain predictions are accurate as compared to experimental data. There is a moderate difference in adhesive bonded sheets limit strains between predictions and experiments. This may be due to the absence of interface bonding between adhesive and base materials during predictions. The necking criterion, TGNC, shows better prediction as compared to ESRC.
Rocznik
Strony
30--41
Opis fizyczny
Bibliogr. 13 poz., rys., tab., wykr.
Twórcy
  • Department of Mechanical Engineering, IIT Guwahati, Guwahati 781 039, India
  • Department of Mechanical Engineering, IIT Guwahati, Guwahati 781 039, India
Bibliografia
  • [1] J.R.M. d'Almeida, S.N. Monteiro, The effect of the resin/ hardener ratio on the compressive behaviour of an epoxy system, Polymer Testing 15 (1996) 329–339.
  • [2] A.D. Crocombe, Global yielding as a failure criterion for bonded joints, International Journal of Adhesion and Adhesives 9 (3) (1989) 145–153.
  • [3] Y.T. Kim, M.J. Lee, B.C. Lee, Simulation of adhesive joints using the superimposed finite element method and a cohesive zone model, International Journal of Adhesion and Adhesives 31 (2011) 357–362.
  • [4] A.J. Aghchai, M. Shakeri, B. Mollaei-Dariani, Theoretical and experimental formability study of two-layer metallic sheet (Al1100/St12), Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 222 (2008) 1131–1138.
  • [5] M.R. Morovvati, B. Mollaei-Dariani, M.H. Asadian-Ardakani, A theoretical, numerical, and experimental investigation of plastic wrinkling of circular two-layer sheet metal in the deep drawing, Journal of Materials Processing Technology 210 (2010) 1738–1747.
  • [6] M.H. Parsa, S. Nasher al ahkami, M. Ettehad, Experimental and finite element study on the spring back of double curved aluminum/polypropylene/aluminum sandwich sheet, Materials and Design 31 (2010) 4174–4183.
  • [7] V. Satheeshkumar, R. Ganesh Narayanan, Investigation on the influence of adhesive properties on the formability of adhesive bonded steel sheets, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 228 (3) (2014) 405–425.
  • [8] V. Satheeshkumar, R. Ganesh Narayanan, Formability of adhesive bonded steel sheets with artificial finite adhesive defects, Journal of Strain Analysis for Engineering Design 49 (5) (2014) 286–300.
  • [9] M. Takiguchi, F. Yoshida, Plastic bonding adhesive bonding of sheet metals, Journal of Materials Processing Technology 113 (2001) 743–748.
  • [10] M. Takiguchi, F. Yoshida, Analysis of plastic bending of adhesive-bonded sheet metals taking account of viscoplasticity of adhesive, Journal of Materials Processing Technology 140 (2003) 441–446.
  • [11] D. Banabic, Sheet Metal Forming Processes Constitutive Modeling and Numerical Simulation, Springer-Verlag, Heidelberg, 2010.
  • [12] K. Narasimhan, R.H. Wagoner, Finite element modeling simulation of in-plane forming limit diagrams of sheets containing finite defects, Metallurgical Transactions A 22 (11) (1991) 2655–2665.
  • [13] K. Sujit, P.P. Date, K. Narasimhan, A new criterion to predict necking failure under biaxial stretching, Journal of Materials Processing Technology 45 (1–4) (1994) 583–588.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-57dbb343-4367-4a69-be10-c40f587b84c1
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