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Shaping the Structure and Properties of High Quality Silumin Castings in Metal Molds Cooled with Water Mist

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Języki publikacji
EN
Abstrakty
EN
The paper presents some aspects of the theory and technology of high quality silumin castings in metal molds cooled pointed with water mist stream. The results of the work relate to improvement of the properties of silumin casts by affecting the cooling of the liquid silumin in gravity cast in metal mold and the possibility of controlling the solidification and crystallization of the casting. The high efficiency required from the cooling system is a consequence of an optimal selection of parameters of the generated mist and the maximum use of the phenomenon of water droplets evaporation on the surface of the cooled mold. The study showed that sequential spot cooling with use of water mist, characterized by a wide range of control means and a high maximum heat transfer efficiency, enables to control the flow of heat between the casting and the mold and it allows for a layered solidification leading to the realization of the entire cast solidification in the expected way: directional or simultaneous. Consequently, the results are: improvement of the quality of the castings as a result of the elimination of defects and significant reduction in shrinkage porosity in the casting, an increase of the homogeneity and fineness of the microstructure, about 25% increase in the mechanical properties.
Rocznik
Strony
98--105
Opis fizyczny
Bibliogr. 14 poz., rys., tab., wykr.
Twórcy
  • Department of Materials Engineering and Production Systems, Lodz University of Technology, 1/15 Stefanowskiego Street 90-924 Lodz, Poland
Bibliografia
  • [1] Grote, K. H., Antonsson, E. K. (2007). Springer Handbook of Mechanical Engineering. Springer Science+Business Media, LLC New York.
  • [2] Braszczyński, J. (1989). The theory of foundry processes. Warszawa: PWN.
  • [3] Górny, Z., Lech, Z. (1975). Permanent Mold Casting of Non-ferrous Alloys. Warszawa: WNT.
  • [4] Perzyk, M. (1990). Materials for Foundry Process Design, Warszawa: WNT.
  • [5] Bonderek, Z., Chromik, S. (2006). Metal Pressure Die Casting and Injection Moldingof Plastics. Kraków: Akapit.
  • [6] Białobrzeski, A. (1992). Pressure Die Casting: Machinery, Equipment and Technology. Warszawa: WNT.
  • [7] Orzechowski, Z., Prywer, J. (1994). Spraying of Liquid in Power Equipment. Warszawa: WNT.
  • [8] Mikielewicz, D., Mikielewicz, J. (2005). Cooling of Surface with Axisymetric Liquid Jets. Gdańsk: Published by Technical Uniwersity of Gdansk.
  • [9] Pietrowski, S. (2001). Silumins. Łódź: Published by Lodz University of Technology.
  • [10] Guzik, E. & Kopyciński, D. (1996). The Morphology of Crystallization Front of Eutectic Silumin. Solidification of Metals and Alloys. 28, 41-48.
  • [11] Pietrowski, S. & Władysiak, R. (2007). Result of cooling of dies with water mist. Journal of Achievements in Materials and Manufacturing Engineering. 25(1), 27.
  • [12] Władysiak, R. (2007). Effective Intensification Method of Die Casting Process of Silumins. Arch Metall Mater. 52, 229.
  • [13] Władysiak, R. (2010). Effect of water mist on cooling process of casting die and microstructure of AlSi11 alloy. Arch Metall Mater. 55, 939.
  • [14] Jeyakumar, M., Sundarraj, S., Vijayalakshmi, S., Vinodhkumar, G. S. (2007). Cooling rate effect on microporosity and primarysilicon formation in eutectic aluminum-silicon alloy. International Conference on Advanced Materials and Composites. Oct. (pp. 24-26). http://www.niist.res.in/icamc2007/CD.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-571e3bb5-304d-4da0-9596-c7a3078d2ec0
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