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Model testing of the internal leaks of valve body in automatic transmission

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Języki publikacji
EN
Abstrakty
EN
The article presents the working conditions and the functions of the ATF fluid in an automatic transmission. It was noted that the correct operation of the automatic transmission is heavily influenced by the quality of the ATF fluid, which operates in disadvantageous conditions of oxidising environment, is subject to contamination and undergoes intense shearing, thus changing its physical and chemical properties during use. The analysis included the disadvantageous, from the point of view of loss of fluid pressure in the automatic transmission’s hydraulic system, phenomenon of the fluid’s flow through fractures (clearances) of the hydraulic precise pairs “called the rate of flow through internal leaks” or an “internal leak”. The model of the rate of flow through internal leaks was proposed to determine the impact of the precise pairs’ wear and the hydraulic fluid’s properties on the aggregated leaks in the hydraulic system controller of the automatic transmission. The modelling utilised the dependency between the rate of flow through internal leaks of the hydraulic precise pair and the coaxial circular fracture. The model’s assumptions were formulated. The values of clearances of the electrohydraulic controller’s precise pairs were determined during the measurements of the actual structure – based on the automatic transmission’s mileage. The measurements featured relevant diameters of pushers and sliders, as well as internal diameters of cylindrical openings of manifold sliders and hydraulic suppressors. Variant model testing was conducted with various degrees of the fluid’s wear and temperature (viscosity and density) for conditions of driving with transmission “1” and “2”.
Twórcy
autor
  • Military University of Technology, Faculty of Mechanical Engineering Gen. Sylwestra Kaliskiego Street 2, 00-908 Warsaw tel.: 261 837 121, fax: +48 22 6837370
  • Air Force Institute of Technology Ksiecia Boleslawa Street 6, 01-494 Warsaw tel.: +48 22 6851300, fax: +48 22 8364471
Bibliografia
  • [1] Allison Transmission, Fluid and Filter Change Recommendations, USA 2011.
  • [2] Baczewski, K., Hebda, M., Filtering of operating fluids, MCNEMT, Radom 1991/1992.
  • [3] Baczewski, K, Szczawiński, P., Investigation of the process of ageing of hydraulic oil during its use, The Archives of Automotive Engineering, Archiwum Motoryzacji, 73(3): 5-18, 2016.
  • [4] Башта, Т. М., Гидрoпривoд и гидрoпhebmoabtomatиka, Машинострoeниe, Mockвa, CCCP 1972.
  • [5] Dziubak, T., Szczepaniak, P., Problems with the operation of automatic transmission in passenger cars, Logistyka, 3, 2015.
  • [6] Dziubak, T., Szczepaniak, P., Filtering the ATF fluid in automatic transmissions of passenger cars, Biuletyn WAT, 63, 1, 2014.
  • [7] Dziubak, T., Szczepaniak, P., Road testing of an off-road car’s automatic transmission, Archiwum motoryzacji, PIMOT, 2014.
  • [8] Dziubak, T., Szczepaniak, P., Testing the characteristics of hydraulic ATF fluid filters in automatic transmissions, Biuletyn WAT, 63, 4, 2014.
  • [9] Dziubak, T., Szczawiński, P., Szczepaniak, P., Impact of the ATF fluid’s mileage on the quality of operation and durability of automatic transmission in passenger cars, B. WAT, 62, 2, 2013.
  • [10] Jaguar Cars Limited: ZF 4HP22/24 Automatic Transmission Service Manual, UK,1994.
  • [11] Jasiński, R., Assessment of the fitness of hydraulic control assemblies activated in low ambient temperatures, Diagnostyka, Vol. 46, 2008.
  • [12] Jasiński, R., Operation of hydraulic systems’ control subassemblies in low ambient temperatures and with working medium supply, Diagnostyka, Vol. 30, 2004.
  • [13] Jędrzykiewicz, Z., Strojek, J., Rosikowski, P., Drive unit and hydrostatic control, WIMiR AGH, Kraków 2017.
  • [14] Kotnis, G., Design and operation of hydraulic systems in machinery, KaBe, Krosno 2011.
  • [15] Land Rover, Range Rover Automatic Transmission System Information Document, 1997.
  • [16] Lipski, J., Drive units and hydraulic control, WKŁ, Warszawa 1977.
  • [17] Orlen oil, Product safety data sheet: Hipol ATF IID, Ed. 3, 2008.
  • [18] Rover Technical Communication, Workshop manual RANGE ROVER LRL0326ENG, 1999.
  • [19] Tomczyk, J., Dynamic models of hydrostatic drive units’ elements and systems, WNT, Warsaw 1999.
  • [20] Ułanowicz, L., Modelling of a process, which causes adhesive seizing (tacking) in precise pairs of hydraulic control devices, Eksploatacja i Niezawodność – Maintenance and Reliability, 18 (4): 492-500, 2016.
  • [21] Ułanowicz, L., Testing of destructive processes in airborne hydraulic drive units in terms of their durability, ITWL, 2013.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-56b181c0-af07-4728-a2c9-1a7bd652febf
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