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FEM modeling of hard turning with consideration of viscoplastic asymmetry and phase transformation

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A material model for strain rate and temperature dependent asymmetric plastic behavior accompanied by phase transformation induced plasticity (TRIP) as an important phenomenon in steel production and machining processes was developed. To this end the well-known Johnson-Cook flow stress model has been extended by the concept of weighting functions considering the asymmetric plastic material behavior under tensile, compressive and torsion load. Furthermore, the extended Johnson-Cook model has been combined with the Leblond approach regarding the ductility increase by transformation induced plasticity occurring during hard turning of AISI 52100. On the basis of the theoretical approach for calculating the flow stress with consideration of the viscoplastic asymmetry, a material routine for the FEM-software DEFORM has been implemented. The material and friction model coefficients have been determined in accordance with force and surface temperature measurements during hard turning of AISI 52100. The model takes the phase transformations between martensite and austenite and the influence of externally applied stress on the austenite start temperature into account.
Rocznik
Strony
80--92
Opis fizyczny
Bibliogr. 15 poz., tab., rys.
Twórcy
autor
  • Institute of Machine Tools and Factory Management, Technical University Berlin, Germany
autor
  • Chair of Technical Mechanics, University of Paderborn, Germany
autor
  • Institute of Machine Tools and Factory Management, Technical University Berlin, Germany
autor
  • Chair of Technical Mechanics, University of Paderborn, Germany
Bibliografia
  • [1] UMBRELLO D., AMBROGIO G., FILICE L., SHIVPURI R., 2007, An ANN approach for predicting subsurface residual stresses and the desired cutting conditions during hard turning, Journal of Materials Processing Technology, 189, 143-152.
  • [2] TÖNSHOFF H.K., ARENDT C., BEN AMOR R., 2000, Cutting of hardened steel, CIRP Annals, 49/2, 547-566.
  • [3] BYRNE G., DORNFELD D., DENKENA B., 2003, Advancing Cutting Technology, CIRP Annals, 52/2, 483-507.
  • [4] RECH J., MOISAN A., 2003, Surface integrity in finish hard turning of case hardened steels, International Journal of Machine Tools and Manufacture, 43, 543-550.
  • [5] DENKENA B., TÖNSHOFF H.K., 2011, Spanen, Springer-Verlag, Berlin.
  • [6] UHLMANN E., GRAF VON DER SCHULENBURG M., GERSTENBERGER R., 2009, Investigations on the adjustment of the modelling section in 2D simulations of milling processes, International Journal of Machining and Machinability of Materials, 6/1-2, 69-82.
  • [7] MAHNKEN R., 2005, Creep simulation of asymmetric effects at large strains by stress mode decomposition, Computer Methods in Applied Mechanics and Engineering, 194/39-41, 4221-4243.
  • [8] BIERMANN D., LIEDSCHULTE M., 1994, Plasmaunterstütztes Drehen von Hartlegierungen auf Eisenbasis mit PKB, Industrie Diamanten Rundschau, 28/2, 71-77.
  • [9] ULLMANN F., 1992, Temperaturbestimmung beim Drehen faserverstärkter Kunststoffe, Diss., Hanser Verlag, Wien, München.
  • [10] SPITZIG W.A., SOBER R.J., RICHAMOND O., 1975, Pressure dependence of yielding and associated volume expansion in tempered martensite, Acta Metallurgica, 23, 885-893.
  • [11] UHLMANN E., IVANOV I.M., 2012, Zerspankraftsimulation beim Hartdrehen – Dreidimensionale Modellierung des Hartdrehens zur Zerspankraftberechnung und Werkzeugoptimierung, wt Werkstattstechnik online, 102/1-2, 10-15.
  • [12] GRIFFITHS B.J., 1987, Mechanisms of white layer generation with reference to machining and deformation processes, Transactions of the ASME, Journal of Tribology, 109, 525-530.
  • [13] FISCHER C., BANDAR A., 2008, Finite element simulation of surface microstructure effects in metal cutting, 3rd CIRP High Performance Cutting Workshop, Dublin, Ireland.
  • [14] RAMESH A., MELKOTE S.N., 2008, Modeling of white layer formation under thermally dominant conditions in orthogonal machining of hardened AISI 52100 steel, International Journal of Machine Tools & Manufacture, 48, 402-414.
  • [15] NISHIYAMA Z., 1978, Martensitic Transformations, New York, Academic Press Inc., 53/263, 74.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-56828a6d-7c01-4646-8bee-1ed5f560c50a
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