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The tool surface wear during the silicon steel sheets blanking process

Autorzy
Treść / Zawartość
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Warianty tytułu
PL
Zużycie powierzchni narzędzi podczas eksploatacji w procesie wykrawania blachy krzemowej
Języki publikacji
EN PL
Abstrakty
EN
The surface wear mechanism of punches for the silicon sheets blanking was presented. In the studies the differences in the wear of high-speed tool (produced by casting and sintering), where observed. The influence of additional TiN coating on the punches flank degradation intensity was obtained. The strengthening zone changes of the sheared blank material close to cutting line were observed. The punch wear influence on the M530-50A silicon sheet material hardness changes was described.
PL
W niniejszym artykule przedstawiono opis mechanizmu zużycia powierzchni roboczych stempli wykrawających elementy z blachy krzemowej. Badania wykazały różnice w zużyciu narzędzi dla stali szybkotnącej w przypadku dwóch procesów jej wytwarzania (odlewania i spiekania). Wykazano wpływ dodatkowej powłoki z TiN na intensywność degradacji powierzchni przyłożenia stempli wykrawających. Obserwacji poddano zmiany obszaru umocnienia materiału wykrawanego w pobliżu linii cięcia. Określono wpływ zużycia stempli na zasięg zmian twardości materiału blachy krzemowej M530-50A.
Rocznik
Strony
332--342
Opis fizyczny
Bibliogr. 33 poz., rys., tab.
Twórcy
autor
  • Rzeszow University of Technology Department of Mechanical Engineering al. Powstańców Warszawy 8 35-959 Rzeszów, Poland
autor
  • Rzeszow University of Technology Department of Manufacturing Processes and Production Engineering al. Powstańców Warszawy 8 35-959 Rzeszów, Poland
Bibliografia
  • 1. ASTM A976 – 13. Standard Classification of Insulating Coatings for Electrical Steels by Composition, Relative Insulating Ability and Application. ASTM International, 2013, pages 5.
  • 2. Bać S., Jaworski J., Stachowicz F.: Durability dependence on cutting tool material in blanking process of generator sheet metal. In: Proceedings Conference Technology' 99, Bratislava, Slovak-Republic, 452, 1999.
  • 3. Chumrum P., Koga N., Premanond V.: Experimental investigation of energy and punch wear in piercing of advanced high-strength steel sheet. International Journal of Advanced Manufacturing Technology, 2015: 79: 1035-1042, http://dx.doi.org/10.1007/s00170-015-6902-z.
  • 4. Cheung C.F., Lee W.B., Chiu W.M.: An investigation of tool wear in the dam-bar cutting of integrated circuit packages. Wear, 2000: 237: 274-282, http://dx.doi.org/10.1016/S0043-1648(99)00350-6.
  • 5. Emura M., Landgraf F. J. G., Ross W., Barreta J. R.: The influence of cutting technique on the magnetic properties of electrical steels. Journal of Magnetism and Magnetic Materials, 2003: 254-255: 358-360, http://dx.doi.org/10.1016/S0304-8853(02)00856-9.
  • 6. Gréban F., Monteil G., Roizard X.: Influence of the structure of blanked materials upon the blanking quality of copper alloys. Journal Materials Processing Technology, 2007: 186: 27-32, http://dx.doi.org/10.1016/j.jmatprotec.2006.11.226
  • 7. Golovashchenko S.: A Study on Trimming of Aluminum Autobody Sheet and Development of a New Robust Process Eliminating Burrs and Slivers. International Journal of Mechanical Sciences, 2006: 48: 1384-1400, http://dx.doi.org/10.1016/j.ijmecsci.2006.07.007.
  • 8. Golovashchenko S. F.: Analysis of Trimming of Aluminum Closure Panels. Journal of Materials Engineering and Performance. 2007: 16: 213-219, http://dx.doi.org/10.1007/s11665-007-9034-2.
  • 9. Golovashchenko S. F.: Quality of Trimming and its Effect on Stretch Flanging of Automotive Panels. Journal of Materials Engineering and Performance, 2008: 17: 316-325, http://dx.doi.org/10.1007/s11665-008-9220-x.
  • 10. Guo W., Tam H.-Y.: Effects of extended punching on wear of the WC/Co micropunch and the punched microholes. International Journal of Advanced Manufacturing Technology, 2012: 9: 955-960, http://dx.doi.org/10.1007/s00170-011-3567-0.
  • 11. Hernández J.J., Franco P., Estrems M., Faura F.: Modelling and experimental analysis of the effects of tool wear on form errors in stainless steel blanking. Journal Materials Processing Technology, 2006: 180: 143-150, http://dx.doi.org/10.1016/j.jmatprotec.2006.05.015.
  • 12. Hu D.-Ch., Chen M.-H., Ouyang J.-D., Yin L.-M.: Finite element analysis of the thermal effect in high-speed blanking of thick sheet metal. International Journal of Advanced Manufacturing Technology, 2015: 80: 1481-1487, http://dx.doi.org/10.1007/s00170-015-6954-0.
  • 13. Jasiński W., Zawada P.: The investigation of discreteness in material of catalytic pipes by the eddy current method. Eksploatacja i Niezawodnosc - Maintenance and Reliability, 2003: 2: 28-30.
  • 14. Jeong H., Ha J., Hwang J., Lee H., Kim D., Kim N.: A study on the shearing process and the burr formation of zircaloy-4 sheet by using GTN model. International Journal of Precision Engineering and Manufacturing, 2014: 15: 2167-2175, http://dx.doi.org/10.1007/s12541-014-0578-4.
  • 15. Kedous-Lebouc A., Cornut B., Perrier J. C., Manfé P., Chevalier T.: Punching influence on magnetic properties of the stator teeth of an induction motor. Journal of Magnetism and Magnetic Materials, 2003: 254-255: 124-126, http://dx.doi.org/10.1016/S0304-8853(02)00803-X.
  • 16. Klingenberg W., de Boer T.W.: Condition-based maintenance in punching/blanking of sheet metal. International Journal of Machine Tools and Manufacture, 2008: 48: 589-598, http://dx.doi.org/10.1016/j.ijmachtools.2007.08.013.
  • 17. Levy B. S., Van Tyne C. J.: Review of the Shearing Process for Sheet Steels and Its Effect on Sheared-Edge Stretching. Journal of Materials Engineering and Performance, 2012: 21: 1205-1213, http://dx.doi.org/10.1007/s11665-011-9997-x.
  • 18. Lo S-P., Chang D-Y., Lin Y-Y.: Quality prediction model of the sheet blanking process for thin phosphorous bronze. Journal of Materials Processing Technology, 2007: 194: 126-133, http://dx.doi.org/10.1016/j.jmatprotec.2007.04.110.
  • 19. Makich H., Carpentier L., Monteil G., Roizard X., Chambert J., Picart P.: Metrology of the burr amount - correlation with blanking operation parameters (blanked material – wear of the punch). International Journal of Material Forming, 2008: 1: 1243-1246, http://dx.doi.org/10.1007/s12289-008-0167-0.
  • 20. Moses A. J., Derebasi N., Loisos G., Schoppa A.: Aspects of the cut-edge effect stress on the power loss and flux density distribution in electrical steel sheets. Journal of Magnetism and Magnetic Materials, 2000: 215-216: 690-692, http://dx.doi.org/10.1016/S0304-8853(00)00260-2.
  • 21. Mubarak A., Akhter P., Hamzah E., Radzi M., Toff M.R.HJ.M., Qazi I. A.: Effect of coating thickness on the properties of tin coatings deposited on tool steels using cathodic arc pvd technique. Surface Review and Letters, 2008: 4: 401-410, http://dx.doi.org/10.1142/S0218625X08011524.
  • 22. Mucha J., Stachowicz F.: Effect of clearance of blanking of generator sheets - experimental investigation and numerical simulation. Acta Mechanica Slovaca, 2004: 8: 301-306.
  • 23. Mucha J.: An effect of selected parameters on shearability of the EP-530-50A. Rudy i Metale Nieżelazne, 2004: 1: 23-26 (in Polish).
  • 24. Mucha J.: The analysis of selected material suitability for tools used for blanking the commutator motor elements. In: Proceedings 9th International Scientific Conference, Applied Mechanics, Ostrawa, VŠB—Technical University of Ostrawa, Czech Republic, 171–172, 2007.
  • 25. Oka M., Kawano M., Shimada K., Kai T., Enokizono M.: Evaluation of the Magnetic Properties of the Rotating Machines for the Building Factor Clarification. Przegląd Elektrotechniczny, 2011: 9b: 43-46.
  • 26. PN-EN 10106:2016-01. Taśmy i blachy stalowe elektrotechniczne o ziarnie niezorientowanym walcowane na zimno, dostarczane w stanie w pełni przetworzonym. PKN, 2016, stron 24.
  • 27. Ponnaluri S.V., Cherukuri R., Molian P. A.: Core loss reduction in grain-oriented silicon steels by excimer laser scribing. Part I: experimental work. Journal of Materials Processing Technology, 2001: 112: 199-204, http://dx.doi.org/10.1016/S0924-0136(01)00573-8.
  • 28. Raulea LV, Goijaerts AM, Govaert LE, Baaijens FPT (2001) Size effects in the processing of thin metal sheets. J Mater Process Technol 115:44–48, http://dx.doi.org/10.1016/S0924-0136(01)00770-1.
  • 29. Slavic J., Bolka S., Bratus V., Boltezar M.: A novel laboratory blanking apparatus for the experimental identification of blanking parameters. Journal of Materials Processing Technology, 2014: 214: 507-513. http://dx.doi.org/10.1016/j.jmatprotec.2013.10.006
  • 30. Tekiner Z., Nalbant M., Gürün H.: An experimental study for the effect of different clearances on burr, smooth-sheared and blanking force on aluminium sheet metal. Materials and Design, 2006: 27: 1134-1138, http://dx.doi.org/10.1016/j.matdes.2005.03.013.
  • 31. Wilczyński W.: Influence of magnetic circuit production for their magnetic properties. Journal of Materials Science, 2003: 38: 4905-4910, http://dx.doi.org/10.1023/B:JMSC.0000004412.94057.47.
  • 32. Yashiki H., Kaneko T.: Effect of alloying elements on response of nonoriented electrical steels to stamping operations. Journal of Materials Engineering and Performance, 1992: 1: 29-34, http://dx.doi.org/10.1007/BF02650029.
  • 33. Żurek Z. H., Kurzydłowski K. J., KUKLA D., BARON D., Material Edge Conditions of Electromagnetic Silicon Steel Sheets. Przegląd Elektrotechniczny, 2013: 2b: 112-115.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-55ed0248-9410-405a-955c-7866d6259fce
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