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Technological and economical investigation of glaze preparation using dry stirred media mill

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Ceramic tiles are the most common building material for floor and wall coverings in many countries. Glazed tiles are produced from mixture of frits and some additional raw materials applied on the surface of green tiles and subjected to a firing process. A new method of processing of glaze that is dry stirred media mill was investigated in a pilot grinding plant. The produced glaze particle size, shape and surface area are measured. The comparison was made with the product of conventional wet discontinue ball mills using the same wall tile glaze recipes. The results indicated that dry stirred media mill can provide product that have finer particle size distribution, more stable product compared to the conventional wet ball milling. The glaze thermal expansion and optical properties such as colour (L, a and b parameters) of the produced glazes were measured and comparison was also made in details. Finally, the microstructural characteristics of the produced glazes were determined using scanning electron microscopy (SEM). The results have shown that dry stirred media mill enhances glaze properties and process economy considerably.
Rocznik
Strony
art. no. 166261
Opis fizyczny
Bibliogr. 25 poz., rys., tab., wykr.
Twórcy
autor
  • Istanbul Technical University, Faculty of Mines, Mining Engineering Department, Maslak, Istanbul, Türkiye
  • Kaleseramik Research and Development Center, Çan, Çanakkale, Türkiye
  • Kaleseramik Research and Development Center, Çan, Çanakkale, Türkiye
  • Kaleseramik Research and Development Center, Çan, Çanakkale, Türkiye
  • Kaleseramik Research and Development Center, Çan, Çanakkale, Türkiye
Bibliografia
  • EPPLER, R.A., EPPLER, D.R., 2000. Glazes and Glass Coatings, The American Ceramic Society, Westerville.
  • SHAW, K., 1971. Ceramic Glazes, Elsevier Publishing Company, Amsterdam-London-New York.
  • GOMES-TENA, M.P., BOU, E., MORENO, A., COOK, S., GALINDO, M., 2009. Fritless Glaze Compositions Dor Single Fast Fired Tiles. Interceram, 58, 2-3, 78-84.
  • ACHUTHAN, A. T., MAITI, K.N., 2006 Influence of grinding on the properties of ceramic glazes, Industrial Ceramics, 26 (3). pp. 181-189.
  • BERNARDIN, A. N., 2009. The influence of particle size distribution on the surface appearance of glaze, Dyes Pigments 80 (1) 121–124.
  • JANUSZ, P., JERZY. L., 2011. The influence of the grain size distribution of raw materials on the selected surface properties of sanitary glazes. Ceramics International, 37, 1285–1292.
  • KALESERAMIK AR-GE MERKEZI, 2020. Seramik Karo Üretimi için Yeni Nesil Duvar Karosu Sır Formülasyonlarının ve Teknolojilerinin Geliştirilmesi. Proje Sonuç Raporu, Proje Nr.: AGT.111011G, Tübitak-TEYDEB (in Turkish).
  • BOUDEGHDEGH, K., DIELLA, V., BERNASCONI, A., ROULA, A., AMIROUCHE, Y., 2015. Composition effects on the whiteness and physical-mechanical properties of traditional sanitary-ware glaze. Journal of the European Ceramic Society, 35, 3735–3741.
  • TAYLOR, L., SKUSE, D., BLACKBURN, S., GREENWOOD, R., 2020. Stirred media mills in the mining industry: Material grindability, energy-size relationships, and operating conditions Powder Technology - Volume 369, 1 June 2020, Pages 1-16
  • RASTEIRO, M.G., JORGE, A., 2007. The Influence of Particle Size Distribution on the Performance of Ceramic Particulate Suspensions, Particle & Particle Systems Characterization, 24 (2), 101-107
  • NATALIIA, G., ZANETA, D., PETR, K., PETRA, S., MILAN, V., 2014. Impact of particle size reduction on glaze-melting behaviour. Journal of Thermal Analysis and Calorimetry, 116, 605–612.
  • CASASOLA, R., MA RINCON, J., ROMERO, M., 2012. Glass–ceramic glazes for ceramic tiles: a review. Journal of Materials Science, 47, 553–582.
  • ARCASOY, A. 1983. Seramik Teknolojisi, Marmara Ü. Yayınları, İstanbul (in Turkish).
  • REINOSA, J., RUBIO MARCOS, F., SOLERA, E., BENGOCHEA, M., FERNANDEZ, J., 2010. Sintering behaviour of nanostructured glass-ceramic glazes, Ceramic International, 36,1845-1850.
  • SCHILLING, R. E., YANG, M., 2000. Attritor grinding mills and new developments, Union Process Inc.
  • DA SILVA, A. G. P., DA SUVA, N.F., GOMES, U.U., 2001. Effects of milling technique on the dispersion, sintering and hardness of WC-Co hard metal, Int. J. Powder Metallurgy, Vol. 37, no.6, pp 57-66.
  • SANTAŞ, S., 1996. Bir titreşimli öğütücü imalatı ve metal tozlarının öğütmeye bağlı özelliklerinin araştırılması, I. Ulusal Toz Metalürjisi Konferansı, Türk Toz Metalürjisi Derneği, s. 387-396 (in Turkish).
  • ROBERT E. S., YANG, M., 2000. Attritors And Ball Mills How They Work, Union Process Inc. Akron, Ohio.
  • ROBERT E. S., YANG, M., 2005. Advances in small media milling, Western Coatings Federation Monthly Dinner Meetings Winter 2005.
  • JONES, W.D., 1960. Manufacture of flake powders, fundamental principles of powder metallurgy, Edward Arnold Ltd., London.
  • MALKIN, S., HWANG T.W., 1996. Grinding Mechanisms for Ceramics, CIRP Annals, 45 (2), 569-580
  • YEKTA, B. E., ALIZADEH, P., AND REZAZADEH, L., 2006. Floor tile glass-ceramic glaze for improvement of glaze surface properties. Journal of the European Ceramic Society, 26, 3809–3812.
  • WANG, Y., FORSSBERG, E., SACHWEH, J., 2004. Dry fine comminution in a stirred media mill -MaxxMill®, Int.J.Miner.Process 74S(2004)S65-S74
  • ZENO, G., ALINA, C. B., DANIELA, I., MIRELA. I. L., 2019. Correlations composition-processing-properties for tableware ceramics. Part I: Influence of the raw materials on the ceramic body’s properties. Romanian Journal of Materials, 49 (2), 201–206.
  • ZENO, G., ALINA, C. B., ANTON, F., DIANA, A. T., 2019. Correlations composition-processing-properties for tableware ceramics. Part II: Influence of grinding on glaze properties. Romanian Journal of Materials, 49 (4), 497–506.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-55687865-51c5-442e-a15f-e3b4cceb965b
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