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Thermal simulation of a continuous casting process subjected to water-sprays cooling

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
As in many thermal processing technologies, there is a delicate balance between productivity and quality during ingot cooling process. Higher cooling velocities increase productivity but also create higher temperature gradients inside the ingot. Such a fast cooling does not leave sufficient time to establish the equilibrium within the solid, thus the final metal structure is strongly affected by the set up cooling mode throughout the liquid metal solidification. The first intention in this paper is to compare between three cooling modes in order to identify the required mode for a continuous casting process. Then, we study the influence of heat transfer coefficient on metal liquid-to-solid transition through the spray-cooled zone temperature and the metal latent heat of solidification. A gray iron continuous casting process subjected to water-sprays cooling was simulated using the commercial software for modeling and simulating multiphysics and engineering problems. The primary conclusions, from the obtained results, show the forcefulness of water spray cooling regarding standard cooling. Afterward, we highlight the great influence of heat transfer coefficient on the location of transition region as well as the relationship between heat transfer coefficient, wall outer temperature, latent heat dissipation, and the solidification time.
Rocznik
Strony
185--199
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr., wz.
Twórcy
autor
  • Mechanical Engineering Department, Badji Mokhtar University of Annaba, P.O. Box 12, DZ-23000, Algeria
  • Mechanical Engineering Department, Badji Mokhtar University of Annaba, P.O. Box 12, DZ-23000, Algeria
Bibliografia
  • [1] Bamberger M., Prinz B.: Determination of heat transfer coefficients during water cooling of metals. Mater. Sci. Technol. 2(1986), 4, 410–415.
  • [2] Grandfield J.F., Hoadley A., Instone S.: Water cooling in direct chill casting: Part 1, Boiling theory and control. In: Light Metals 1997 (R. Huglen, Ed.), 681–689.
  • [3] Ramstorfer F., Roland J., Chimani C., Morwald K.: Investigation of spray cooling heat transfer for continuous slab casting. Mater. Manuf. Process. 26(2011), 1, 165–168.
  • [4] Tebbal M., Mzad H.: An hydrodynamic study of a water jet dispersion beneath liquid sprayers. Forsch Ingenieurwes. 68(2004), 3, 126–132.
  • [5] Mzad H., Tebbal M.: Thermal diagnostics of highly heated surfaces using waterspray cooling. Heat Mass Transfer 45(2009), 287–295.
  • [6] Mzad H., Khelif R.: Effect of spraying pressure on spray cooling enhancement of beryllium-copper alloy plate. Procedia Engineer. 157(2016), 106–113.
  • [7] Mzad H., Elguerri M.: Simulation of twin overlapping sprays underneath hydraulic atomizers: Influence of spray hydrodynamic parameters. Atomization Spray. 22(2012), 5, 447–460.
  • [8] Mikielewicz D., Muszynski T., Mikielewicz J.: Model of heat transfer in the stagnation point of rapidly evaporating microjet. Arch. Thermodyn. 33(2012), 1, 139–152.
  • [9] Smakulski P.: Method of high heat flux removal by usage of liquid spray cooling. Arch. Thermodyn. 34(2013), 3, 173–184.
  • [10] Rusowicz A., Leszczynski M., Grzebielec A., Laskowski R.: Experimental investigation of single-phase microjet cooling of microelectronics. Arch. Thermodyn. 36(2015), 3, 139–147.
  • [11] Otmani A., Mzad H., Bey K.: A thermal parametric study of non-evaporative spray cooling process. MATEC Web Conf. 240(2018), 01030.
  • [12] Sengupta J., Thomas B.G., Wells M.A.: Understanding the role water-cooling plays during continuous casting of steel and aluminum alloys. In: Proc. Conf. Materials Science and Technology, MS&T, 2004, 179–193.
  • [13] Sengupta J., Thomas B.G., Wells M.A.: The use of water cooling during the continuous casting of steel and aluminum alloys. Metall. Mater. Trans. A. 36(2005), 1, 187–204.
  • [14] Lotov A.V., Kamenev G.K., Berezkin V.E., Miettinen K.: Optimal control of cooling process in continuous casting of steel using a visualization-based multicriteria approach. Appl. Math. Model.29(2005), 7, 653–672.
  • [15] Lukin S.V., Shestakov N.I., Strashko T.I., Zverev A.V.: Metal cooling and solidification in a continuous-casting mold. Russ. Metall. 3(2007), 3, 184–188.
  • [16] Zhang J., Chen D.F., Zhang C.Q., Wang S.G., Hwang W.S.: Dynamic spray cooling control model based on the tracking of velocity and superheat for the continuous casting steel. J. Mater. Process. Techn. 229(2016), 651–658.
  • [17] Milkowska-Piszczek K., Rywotycki M., Falkus J., Konopka K.: A comparison of models describing heat transfer in the primary cooling zone of a continuous casting machine. Arch. Metall. Mater. 60(2015), 1, 239–244.
  • [18] Wang X., Wang Z., Liu Y., Du F., Yao M., Zhang X.: A particle swarm approach for optimization of secondary cooling process in slab continuous casting. Int. J. Heat Mass Tran. 93(2016), 250–256.
  • [19] Drozdz P.: Influence of cooling conditions on a slab’s chill zone formation during continuous casting of steel. Arch. Metall. Mater. 62(2017), 2, 911–918.
  • [20] Raudensky M., Tseng A.A., Horsky J., Kominek J.: Recent developments of water and mist spray cooling in continuous casting of steels. Metall. Res. Technol. 113(2016), 5, 509.
  • [21] Penumakala P.K., Nallathambi A.K., Specht E., Urlau U., Hamilton D., Dykes C.: Influence of process parameters on solidification length of twin-belt continuous casting. Appl. Therm. Eng. 134(2018), 275–286.
  • [22] Mzad H., Otmani A., Bey K., Łopata S.: A model of water-spray cooling effect on a continuous casting process. MATEC Web Conf. 240(2018), 05022.
  • [23] https://www.comsol.com/release/5.2
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-55362135-156f-465a-bf4b-12f9c1f9700f
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