Contactless ultrasonic method for determining knitted fabrics tension

• Autorzy: Zashchepkina N. M. , Zdorenko V. G. , Markin M. O. , Barilko S. V. , Shipko D. O.

Identyfikatory

DOI

10.5604/01.3001.0016.0286

• Języki publikacji: EN

Abstrakty

EN

Purpose: of this paper is to provide operational tension control of fabric on knitting equipment using ultrasonic contactless transducers to improve the quality characteristics of the finished product. Design/methodology/approach: It has been established that the amplitude of ultrasonic waves passing through different zones of the textile material can be used to determine the tension of the knitted fabric over the entire width of its fabric. Findings: The possibility and expediency of determining the fabric tension on knitting equipment by using the ultrasonic contactless method has been shown. The tension of the knitted fabric in its manufacture is the main technological parameter, the value of which determines the physical, mechanical and consumer properties of the finished fabric, especially basis weight. The use of operational technological control of the tension of knitted fabrics directly during their production will improve the quality of finished products, and, accordingly, the reliability of use in personal protective equipment, in particular in body armour. It has been proposed to determine the tension of knitted fabrics in their production on knitting equipment by changing the amplitude of ultrasonic waves passing through the material under the action of tension, which also changes during the movement of the process equipment. The proposed contactless method is quite promising, since it has a number of significant advantages over the existing contact methods. In the course of the research, experimental measurements of the amplitude of ultrasonic waves have been carried out. These waves passed through samples of fabric of various materials while stretching. The samples of knitted fabrics were irradiated with an ultrasonic pulse signal with a wave frequency of 40 kHz. The samples of knitted fabrics from 58x2 Tex Kevlar threads and high molecular weight 44x3 Tex polyethylene yarns with double weave 1x1 elastic have been taken as a basis for the research. Research limitations/implications: For textile fabrics, the structure of which does not allow stretching through pores under the action of tension, it is necessary to additionally adjust the contactless sensors in frequency and capacity depending on the corresponding sample. Practical implications: The values of the measured amplitudes of ultrasonic vibrations that have passed the controlled material have been obtained. These values were compared with the amplitude of the waves passing through the fabric sample when the initial tension was applied to it. After that, the total current value of the tension of each sample of the knitted fabric in its three zones was determined. The distribution of the total tension in different zones of the sample material was also determined. Originality/value: The dependences of the amplitude of ultrasonic waves, transmitted through the textile material in its different zones, on the value of the total tension, and on the value of the distribution of the tension of the fabric over its entire width were obtained. The deviations δu of the tension display between the determination of this parameter by the standard and ultrasonic methods are shown. The deviations δU between the amplitudes of waves passing through different zones of the controlled fabric are also determined.

Słowa kluczowe

EN

tension of textile fabric; amplitude of ultrasonic waves; contactless control; through pores of the material; interfibre porosity

PL

naprężenia; tkanina tekstylna; amplituda; fale ultradźwiękowe; sterowanie; matariał porowaty; porowatość włókna

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2022
• Tom: Vol. 112, nr 1
• Strony: 13--24
• Opis fizyczny: Bibliogr. 20 poz., rys., tab., wykr.

Twórcy

autor

Zashchepkina N. M.

• Department of Information and Measuring Technologies, National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

autor

Zdorenko V. G.

• Department of Information and Measuring Technologies, National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

autor

Markin M. O.

• Department of Information and Measuring Technologies, National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

• https://orcid.org/0000-0002-7266-5525

autor

Barilko S. V.

• Department of Information and Measuring Technologies, National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

autor

Shipko D. O.

• Department of Textile Technology and Design, Kyiv National University of Technologies and Design, Nemyrovycha-Danchenka Str., 2, Kyiv, 01011, Ukraine

Bibliografia

• [1] S.Yu. Bobrova, L.E. Galavska, Ballistic knitted fabrics development for body armor production, Bulletin of the Kyiv National University of Technologies and Design C 86/3 (2015) 133-140 (in Ukrainian).
• [2] Y. Tong, Intelligent Control of the Dynamic Tension of Yarn by Means of Sensors in Winding Process, Applied Mechanics and Materials 556-562 (2014) 2305-2308. DOI: https://doi.org/10.4028/www.scientific.net/AMM.556-562.2305
• [3] V.Yu. Scherban, O.N. Khomyak, Yu.Yu. Scherban, Mechanics of thread, Library of Official Publications, Kyiv, 2002.
• [4] F.B. Vasconcelos, JPP. Marcicano, RA. Sanches, Influence of yarn tension variations before the positive feed on the characteristics of knitted fabrics, Textile Research Journal 85/17 (2015) 1864-1871. DOI: https://doi.org/10.1177/0040517515576327
• [5] V.V. Chaban, Experimental researches of pull of knitting linen at a rolling-up in the roll, Scientific Journal Herald of Khmelnytskyi National University 213 (2014) 205-208 (in Ukrainian).
• [6] A. Ambroziak, P. Kłosowski, Example of Tension Fabric Structure Analysis, Task Quarterly 14/1-2 (2010) 5-14.
• [7] M. Dahale, G. Neale, R. Lupicini, L. Cascone, C. McGarrigle, J. Kelly, E. Archer, E. Harkin-Jones, A. McIlhagger, Effect of weave parameters on the mechanical properties of 3D woven glass composites, Composite Structures 223 (2019) 110947. DOI: https://doi.org/10.1016/j.compstruct.2019.110947
• [8] DIN 53835-13:1983-11. Testing of textiles; determination of the elastic behaviour of textile fabrics by a single application of tensile load between constant extension limits, 1983. DOI: https://dx.doi.org/10.31030/1271192
• [9] ISO 13934-2:2014. Textiles - Tensile properties of fabrics - Part 2: Determination of maximum force using the grab method. Available online: https://www.iso.org/standard/60677.html
• [10] ISO 20932-1:2018. Textiles - Determination of the elasticity of fabrics - Part 1: Strip tests. Available online: https://www.iso.org/standard/69489.html
• [11] P. Bandara, Tension Measurement, International Application Published Under the Patent Cooperation Treaty, 2005, International Publication Number: WO 2005/040746 A2.
• [12] F. Otto, Tensile Structures, MIT Press, New York, 1973.
• [13] R.E. Shaeffer, Tensioned Fabric Structures: A Practical Introduction, American Society of Civil Engineers Press, New York, 1996.
• [14] R.J. Bassett, R. Postle, N. Pan, Experimental Methods for Measuring Fabric Mechanical Properties: A Review and Analysis, Textile Research Journal 69/11 (1999) 866-875. DOI: https://doi.org/10.1177/004051759906901111
• [15] V. Zdorenko, O. Kyzymchuk, S. Barylko, L. Melnyk, The use of ultrasonic method for determining the basis weight of textile materials, The Journal of The Textile Institute 109/3 (2018) 410-418. DOI: https://doi.org/10.1080/00405000.2017.1350330
• [16] D. Lyons, J. Graham, Acoustic measurement of fiber properties, Textile Research Journal 45/7 (1975) 549-553. DOI: https://doi.org/10.1177/004051757504500708
• [17] M. Koranne, Fundamentals of yarn winding, Woodhead Publishing India, New Delhi, 2013.
• [18] H.W. Krause, H.A. Soliman, 23 - The significance of yarn tension in Open-end Spinning, The Journal of The Textile Institute 67/5 (2008) 166-174. DOI: https://doi.org/10.1080/00405007608630561
• [19] X. Hu, Y. Zhang, Z. Meng, Y. Sun, Tension modeling and analysis of braiding carriers during radial-direction and axial-direction braiding, The Journal of The Textile Institute 110/8 (2019) 1190-1201. DOI: https://doi.org/10.1080/00405000.2018.1550871
• [20] S. Barylko, V. Zdorenko, O. Kyzymchuk, S. Lisovets, L. Melnyk, O. Barylko, Adaptive ultrasonic method for controlling the basis weight of knitted fabrics, Journal of Engineered Fibers and Fabrics 14 (2019) 1-7. DOI: https://doi.org/10.1177/1558925019889615

Uwagi

PL

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).