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Producing hollow drive shafts by rotary compression

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents the numerical and experimental results of producing hollow parts by a new method of rotary compression. First, the most popular methods for producing axisymmetric hollow parts are described. Next, the paper examines the forming of such parts by rotary compression. With the method, a hollow billet is shaped by tools that both rotate and translate relative to the axis of the billet. In order to estimate the technological viability of rotary compression, we numerically model the rotary compression process for a drive shaft by the finite element method. The 3D FEM simulations are performed using the Simufact Forming software suit. Thermal phenomena are investigated. The numerical results are then verified under laboratory conditions. The experimental results show a good agreement with the FEM results, which confirms that hollow parts such as stepped axes and shafts can be produced by rotary compression.
Rocznik
Strony
917--924
Opis fizyczny
Bibliogr. 14 poz., rys., wykr.
Twórcy
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, 36 Nadbystrzycka Str, 20-618 Lublin, Poland
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, 36 Nadbystrzycka Str, 20-618 Lublin, Poland
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, 36 Nadbystrzycka Str, 20-618 Lublin, Poland
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, 36 Nadbystrzycka Str, 20-618 Lublin, Poland
Bibliografia
  • [1] Z. Dąbrowski, M. Maksymiuk, Shafts and Axles, Polish Scientific Publishers PWN, Warsaw, 1984 (in Polish).
  • [2] S. Urankar, M. Lovell, C. Morrow, K. Kawada, Establishment of failure conditions for the cross-wedge rolling of hollow shafts, Journal of Materials Processing Technology 177 (2006) 545–549.
  • [3] J. Tomczak, Z. Pater, T. Bulzak, Effect of technological parameters on the rotary compression process, Eksploatacja i Niezawodność (Maintenance and Reliability), 15 (3) (2013) 279–283.
  • [4] J. Tomczak, Z. Pater, Analysis of metal forming process of a hollowed gear shaft, Metalurgija 51 (4) (2012) 497–500.
  • [5] Z. Pater, J. Tomczak, Method for plastic forming of toothed shafts, European patent no. EP 2422898, 2013.
  • [6] Z. Pater, J. Tomczak, Rotary compression of hollow parts by cross rolling, European patent no. EP 2422896, 2013.
  • [7] Z. Pater, J. Tomczak, J. Bartnicki, M.R. Lovell, P.L. Menezes, Experimental and numerical analysis of helical – wedge rolling process for producing steel balls, International Journal of Machine Tools & Manufacture 67 (2013) 1–7.
  • [8] J. Tomczak, Z. Pater, J. Bartnicki, Skew rolling of balls in multiple helical impressions, Archives of Metallurgy and Materials 58 (4) (2013) 1171–1176.
  • [9] G. Jovicic, R. Nikolic, M. Zivkovic, D. Milovanovic, N. Jovicic, S. Maksimović, J. Djordjevic, An estimation of the high-pressure pipe residual life, Archives of Civil and Mechanical Engineering 13 (1) (2013) 36–44.
  • [10] M. Graba, Numerical verification of the limit load solutions for single edge notch specimen in tension, Archives of Civil and Mechanical Engineering 13 (1) (2013) 45–56.
  • [11] Simufact material 2012.0.0.14871, Simufact Engineering Gmbh, Hamburg.
  • [12] C.C. Wong, J. Lin, T.A. Dean, Effects of roller path and geometry on the flow forming of solid cylindrical components, Journal of Materials Processing Technology 167 (2005) 344–353.
  • [13] Z. Pater, A. Gontarz, W.S. Weroński, Selected Problems of the Theory and Technology of Cross-Wedge Rolling, Polish Scientific Society, Lublin, 2001 (in Polish).
  • [14] J. Tomczak, Z. Pater, Apparatus for rotary compression of hollow parts, Polish patent Application no. P. 396852, 2011.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-54d4ac8a-de60-4882-a0e8-a3452bba1790
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