Effect of particle size on surface roughness and morphology of heat-treated electroless Ni-YSZ coating

• Autorzy: Bahiyah Baba N. , Ghazali A. S. , Azinee S. N. , Abdul Rahman A. H. , Sharif S.

Identyfikatory

DOI

10.5604/01.3001.0016.1477

• Języki publikacji: EN

Abstrakty

EN

Purpose: The paper discusses the surface characterisation of electroless nickel-yttria-stabilised zirconia (Ni-YSZ) coating with varying YSZ particle sizes and undergoes heat treatment at a temperature between 300-400°C for 1-2 hours for wear resistance purposes. This finding will be helpful to the application of Ni-YSZ as an alternative coating for cutting tools. Design/methodology/approach: The surface characterisation was analysed using JOEL Scanning Electron Microscope (SEM) coupled with Energy Dispersive X-ray (EDX) JSM 7800F. The crystallographic structure of materials was analysed by X-ray diffraction (XRD) Bruker D8 Advance instrument. The Ni-YSZ coating was deposited using electroless nickel co-deposition of 8YSZ ceramic particles with a nano, mixed and microparticle sizes onto a high-speed steel (HSS) substrate. The coatings were heat treated at temperature 300-400°C and time 1-2 hours. The surface roughness was measured using Mitutoyo surface roughness tester SJ-301. Findings: The electroless Ni-YSZ coating deposited has an average thickness of 30 μm. It is found that the coating morphology electroless coating without YSZ particle incorporation (EN) and Ni-YSZ nano (N) is smoother compared to the Ni-YSZ mixed (NM) and Ni-YSZ micro (M). The EDS composition analysis shows the YSZ content in the electroless Ni-YSZ coating for N samples is the lowest, whereas NM samples are the highest. This resulted in the surface roughness behaviour where the mixed-size YSZ particle gives the highest roughness at all temperatures. The XRD analysis shows that heating temperatures above 300°C caused the precipitation of Ni3P crystalline. Research limitations/implications: Previous studies in the surface characterisation of electroless nickel composite are scarce; thus, the study has limitations in finding supporting data. Originality/value: The surface characterisation especially related to the surface roughness of the electroless nickel, either the Ni-P or composites or alloys are rarely reported. Thus, this study enlightened the effect of particle size on surface roughness and morphology of heat-treated coatings.

Słowa kluczowe

EN

particle size; electroless coatings; Ni-YSZ; heat treatment; surface roughness; surface morphology

PL

wielkość cząstek; powłoka; powlekanie bezprądowe; Ni-YSZ; obróbka cieplna; chropowatość powierzchni; morfologia powierzchni

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2022
• Tom: Vol. 114, nr 1
• Strony: 5--14
• Opis fizyczny: Bibliogr. 33 poz., rys., tab., wykr.

Twórcy

autor

Bahiyah Baba N.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

• https://orcid.org/0000-0001-9268-1154

autor

Ghazali A. S.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

autor

Azinee S. N.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

autor

Abdul Rahman A. H.

• School of Engineering, University of Edinburgh, Edinburgh EH8 9QT, Scotland, UK

autor

Sharif S.

• Faculty of Manufacturing Engineering, University Teknologi Malaysia, Skudai, Johor, Malaysia

Bibliografia

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Uwagi

PL

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).