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Application of magnetic separation and reverse anionic flotation to concentrate fine particles of iron ore with high sulfur content

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Języki publikacji
EN
Abstrakty
EN
The sulfur content in iron ore causes technical problems in the process of sintering iron ore in steel and alloys, and environmental problems in discharging the tailing. The major challenge in the iron ore processing plant is handling the finer particles. The key objectives of this research included the concentration of Band Narges Mine iron ore (< 150 μm) as well as the reduction of the sulfur content to achieve a marketable product. First, the mineralogical characterization of iron ore was established, which showed that Fe3O4, SiO2, and CaO were the predominant minerals in the ore body. Moreover, magnetite particles with a size of < 150 μm were mainly locked into the associated gangue mineral. Second, metallurgical experiments were conducted, including magnetic separation and froth flotation. To increase the iron grade and recovery and decrease the sulfur content, two separate process flowsheets were tested, three steps of magnetic separation with a magnetic field strength of 2000 G were used in the first process flowsheets, followed by regrinding to < 74 μm and application of a three-stage reverse flotation. The overall iron grade and recovery were 76.38% and 67.9%, respectively, from this flowsheet. A five-stage successive reverse flotation followed by three stages of magnetic separation at 1000 G was carried out in the second flowsheet. The final recovery and grade of iron for this flowsheet were 77.15% and 64.3%, respectively. The ultimate content of sulfur was estimated at 0.74%.
Rocznik
Strony
art. no. 145420
Opis fizyczny
Bibliogr. 20 poz., rys., tab., wykr.
Twórcy
  • Department of Mining and Geological Engineering, University of Alaska Fairbanks, AK, USA
  • Department of Mining Engineering, University of Lorestan, Khoram Abad, Iran
autor
  • Department of Mining Engineering, University of Lorestan, Khoram Abad, Iran
  • Department of Mining and Geological Engineering, University of Alaska Fairbanks, AK, USA
  • Department of Mining Engineering, University of Lorestan, Khoram Abad, Iran
  • Department of Mining Engineering, University of Arizona, Arizona, USA
  • Department of Mining and Geological Engineering, University of Alaska Fairbanks, AK, USA
Bibliografia
  • ARAUJO, A.C., VIANA, P.R.M., Peres, A.E.C. 2005. Reagents in iron ores flotation. Minerals Engineering, 18(2), 219-224.
  • AROL, A.I., AYDOGAN, A. 2004. Recovery enhancement of magnetite fines in magnetic separation. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 232(2), 151-154.
  • ASADI, M., MOHAMMADI, M.R.T., MOOSAKAZEMI, F., ESMAEILI, M.J., ZAKERI, M. 2018. Development of an environmentally friendly flowsheet to produce acid grade fluorite concentrate. Journal of Cleaner Production, 186, 782-798.
  • BAHRAM REZAI, MEHDI RAHIMI, MOHAMMAD REZA ASLANI, ATIYE ESLAMIAN, DEHGHANI, F. 2010. Relationship between surface roughness of minerals and their flotation kinetics. in: Proceedings of the XI International Seminar on Mineral Processing Technology (MPT-2010), (Ed.) A.D. R. Singh, P.K. Banerjee, K.K. Bhattacharyya and N.G. Goswami. India, pp. 232–238.
  • BARRY A. WILLS, FINCH, J.A. 2015. Wills’ Mineral Processing Technology, An Introduction to the Practical Aspects of Ore Treatment and Mineral Recovery. Butterworth-Heinemann.
  • DEHGHANI, F., RAHIMI, M., REZAI, B. 2013. Influence of particle shape on the flotation of magnetite, alone and in the presence of quartz particles. South African Institute of Mining and Metallurgy, 113, 905-911.
  • DWARI, R.K., RAO, D.S., REDDY, P.S.R. 2013. Magnetic separation studies for a low grade siliceous iron ore sample. International Journal of Mining Science and Technology, 23(1), 1-5.
  • DWORZANOWSKI, M. 2012. Maximizing the recovery of fine iron ore using magnetic separation. Journal of the Southern African Institute of Mining and Metallurgy, 112, 197-202.
  • ESKANLOU, A., CHEGENI, M.H., KHALESI, M.R., ABDOLLAHY, M., HUANG, Q. 2019. Modeling the buble loading based on force balance on the particles attached to the bubble. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 582, 123892.
  • ESKANLOU, A., SHAHBAZI, B., VAZIRI HASSAS, B. 2018. Estimation of flotation rate constant and collision efficiency using regression and artificial neural networks. Separation Science and Technology, 53(2), 374-388.
  • FENG, D., ALDRICH, C. 2005. Effect of Preconditioning on the Flotation of Coal. Chemical Engineering Communications, 192(7), 972-983.
  • FILIPPOV, L.O., FILIPPOVA, I.V., SEVEROV, V.V. 2010. The use of collectors mixture in the reverse cationic flotation of magnetite ore: The role of Fe-bearing silicates. Minerals Engineering, 23(2), 91-98.
  • FILIPPOV, L.O., SEVEROV, V.V., FILIPPOVA, I.V. 2014. An overview of the beneficiation of iron ores via reverse cationic flotation. International Journal of Mineral Processing, 127, 62-69.
  • KHOSRAVI, R., DEHGHANI, F., SIAVOSHI, H., PAZOKI, A., JAHANIAN, R., GHOSH, T. 2020. The Application of Numerical Taxonomy Technique in the Iron Ore Flotation to Determine Appropriate pH and Particle Size Distribution. American Journal of Engineering and Applied Sciences, 13(4), 827-836.
  • MA, M. 2012. Froth Flotation of Iron Ores. International Journal of Mining Engineering and Mineral Processing, 1, 56-61.
  • MATHUR, S., SINGH, P., MOUDGIL, B.M. 2000. Advances in selective flocculation technology for solid-solid separations. International Journal of Mineral Processing, 58(1), 201-222.
  • NAKHAEI, F., IRANNAJAD, M. 2018. Reagents types in flotation of iron oxide minerals: A review. Mineral Processing and Extractive Metallurgy Review, 39(2), 89-124.
  • RAHIMI, M., DEHGHANI, F., REZAI, B., ASLANI, M.R. 2012. Influence of the roughness and shape of quartz particles on their flotation kinetics. International Journal of Minerals, Metallurgy, and Materials, 19(4), 284-289.
  • TOHRY, A., DEHGHAN, R., CHELGANI, S.C., ROSENKRANZ, J., RAHMANI, O.A. 2019. Selective Separation of Hematite by a Synthesized Depressant in Various Scales of Anionic Reverse Flotation. Minerals, 9(2).
  • YUHUA, W., JIANWEI, R. 2005. The flotation of quartz from iron minerals with a combined quaternary ammonium salt. International Journal of Mineral Processing, 77(2), 116-122.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-52e81f71-0976-462e-b9a2-d15f6064578f
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