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PC-GMAW effect on the welding thermal cycle and weld metal geometry for high strength steels

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Języki publikacji
EN
Abstrakty
EN
Welding of medium carbon alloy steels used in the manufacture of special purpose machinery imposes to solve two mutually exclusive problems - to increase the depth of penetration of the base metal and to reduce the width of the thermal impact zone of the welded joints. To successfully solve this problem, it is necessary to use arc welding processes with a concentrated heat source. One of these processes is pulsed current gas metal arc welding (PC-GMAW). The present researches have allowed establishing, that with PC-GMAW change of welding current is a difficult character, namely: on high-frequency impulse signal (60 kHz), impulses of the current of low frequency (from 90–150 Hz) are imposed. The change in the values of the mean welding current at PC-GMAW is achieved by increasing the pause current and the frequency of high amplitude current pulses. It is shown that the PCGMAW allows reducing the amount of metal splashing, to increase the depth of penetration (almost 2 times) in comparison with stationary welding. At the same time, the cooling rate of HAZ metal in the temperature range 600-500°C decreases almost 1.5 times, which allowed to reduce the width of HAZ by 40%.
Twórcy
  • Paton Electric Welding Institute of the NAS of Ukraine, 03150 Kyiv, Ukraine
  • Paton Electric Welding Institute of the NAS of Ukraine, 03150 Kyiv, Ukraine
  • Pohang University of Science and Technology, Department of Materials Science and Engineering, (POSTECH), Pohang 37673, Korea
  • Rogante Engineering Office, 62012 Civitanova Marche, Italy
autor
  • ANT, Advanced Nano Technology, Nandor Rd, Park West Business Park, Dublin
  • Institut de Chimie Moléculaire et des Matériaux d'Orsay, 91405, Orsay, France
Bibliografia
  • [1] A.V. Zavdoveev, A.M. Denisenko, A.A. Gajvoronsky, V.D. Poznyakov, A.A. Maksymenko, Effect of pulsed-arc welding modes on the change of weld metal and haz parameters of welded joints produced with Sv- 08kh20N9G7T wire, Pat. Weld. J., 2018, doi: 10.15407/tpwj2018.09.02.
  • [2] A. Zavdoveev et al., Development of the PC-GMAW welding technology for TMCP steel in accordance with welding thermal cycle, welding technique, structure, and properties of welded joints, Reports Mech. Eng., vol. 1, no. 1 SE-Articles, pp. 26–33, May 2020.
  • [3] H. S. Kim, M. H. Seo, and S. I. Hong, On the die corner gap formation in equal channel angular pressing, Mater. Sci. Eng. A, vol. 291, no. 1, pp. 86-90, 2000, doi: https://doi.org/10.1016/S0921-5093(00)00970-9.
  • [4] H. Nam, C. Park, C. Kim, H. Kim, N. Kang, Effect of post weld heat treatment on weldability of high entropy alloy welds, Sci. Technol. Weld. Join., vol. 23, no. 5, pp. 420–427, Jul. 2018, doi: 10.1080/13621718.2017.1405564.
  • [5] A. Benoit, S. Jobez, P. Paillard, V. Klosek, T. Baudin, Study of Inconel 718 weldability using MIG CMT process, Sci. Technol. Weld. Join., vol. 16, no. 6, pp. 477-482, Aug. 2011, doi: 10.1179/1362171811Y.0000000031.
  • [6] P.K. Palani and N. Murugan, Selection of parameters of pulsed current gas metal arc welding, J. Mater. Process. Technol., vol. 172, no. 1, pp. 1–10, 2006, doi: https://doi.org/10.1016/j.jmatprotec.2005.07.013.
  • [7] H. Tong, T. Ueyama, S. Harada, M. Ushio, Quality and productivity improvement in aluminium alloy thin sheet welding using alternating current pulsed metal inert gas welding system, Sci. Technol. Weld. Join., vol. 6, no. 4, pp. 203–208, Aug. 2001, doi: 10.1179/136217101101538776.
  • [8] J. C. Needham, Material transfer characteristics with pulsed current, Brit. Weld. J., vol. 12, no. 5, 1965.
  • [9] S. Rajasekaran, Weld Bead Characteristics in Pulsed GMA Welding of AIMg Alloys, Weld. J, vol. 78, p. 12, 1999.
  • [10] P. E. Murray, Selecting parameters for GMAW using dimensional analysis, Weld. JOURNAL-NEW YORK, vol.81, no.7, pp. 125-S, 2002.
  • [11] M. Amin, N. Ahmed, Synergic control in MIG welding 2 - Power-current controllers for steady DC open arc operation, Met. Constr., vol. 19, no. 6, pp. 331-340, 1987.
  • [12] A. Amin, Pulse current parameters for arc stability and controlled metal transfer in arc welding, 1983.
  • [13] J. Lambert, Assessment of the Pulsed MIG technique for tube attachment welding, 1988.
  • [14] W.G. Essers, M.R.M. Van Gompel, Arc control with pulsed GMA welding, Weld. J., vol. 63, no. 6, pp. 26–32, 1984.
  • [15] L. Dorn, K. Devakumaran, F. Hofmann, Pulsed current gas metal arc welding under different shielding and pulse parameters; Part 2: Behaviour of metal transfer, ISIJ Int., vol. 49, no. 2, pp. 261–269, 2009.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5205c74c-df80-4710-8cb9-2a643522e829
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