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A comprehensive cycloid pin-wheel precision reducer test platform integrated with a new dynamic measurement method of lost motion

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
While cycloid pin-wheel precision reducers (referred to as RV reducers) are widely used in industrial robots, a widely accepted design standard or verification method of their test platforms is not available. In this study, a comprehensive sliding-separation test platform of RV reducers was developed. The test platform can test various measurement items such as transmission error, static measurement of lost motion, dynamic measurement of lost motion, torsional rigidity, no-load running torque, starting torque, backdriving torque, and transmission efficiency of the RV reducer for robots. The principle and method of dynamic measurement of lost motion tests based on the two-way transmission error method were studied and this test function was successfully integrated with the comprehensive test platform in order to increase the test items of the dynamic performance parameters of RV reducers. The measurement results of the no-load running torque of the RV reducer were consistent with the Stribeck curve. Based on the concept of optimal measurement speed, a decomposition test method of the geometric component of the dynamic measurement of lost motion and the elastic component of the dynamic measurement of lost motion was proposed in the dynamic measurement test of lost motion. Through precision calibration, function test and repeatability test, the results were compared with the data of enterprise’s samples. The consistent results have proved that the test platform met engineering requirements and measurement accuracy requirements. Based on the new test principle, the developed platform can test more parameters of RV reducers with high precision and display the comprehensive test performance.
Rocznik
Strony
207--229
Opis fizyczny
Bibliogr. 25 poz., fot., rys., tab., wykr.
Twórcy
autor
  • Beijing University of Technology, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100, Ping Le Yuan, Chaoyang District, Beijing 100124, China
autor
  • Beijing University of Technology, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100, Ping Le Yuan, Chaoyang District, Beijing 100124, China
autor
  • Beijing University of Technology, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100, Ping Le Yuan, Chaoyang District, Beijing 100124, China
autor
  • Beijing University of Technology, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100, Ping Le Yuan, Chaoyang District, Beijing 100124, China
autor
  • Beijing University of Technology, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100, Ping Le Yuan, Chaoyang District, Beijing 100124, China
autor
  • Beijing University of Technology, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100, Ping Le Yuan, Chaoyang District, Beijing 100124, China
autor
  • Beijing University of Technology, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100, Ping Le Yuan, Chaoyang District, Beijing 100124, China
Bibliografia
  • [1] Zhang, R., Zhang, C., & Zheng, W. (2018). The status and development of industrial robots. IOP Conference Series: Materials Science and Engineering, 423, 012051. https://doi.org/10.1088/1757-899X/423/1/012051
  • [2] Gu, J., Huang, D., Tan, J., Liu, J., Wang, Li, M., & Xiao, L. (2019). Manufacturing quality assurance for a rotate vector reducer with vibration technology. Journal of Mechanical Science and Technology, 33(5), 1995-2001. https://doi.org/10.1007/s12206-019-0401-3
  • [3] Blagojevic, M. (2014). Analysis of clearances and deformations at cycloid disc. Machine Design, 6(3), 79-84.
  • [4] Kudrijavcev, V. N. (1966). Planetary gear train (in Russian). Mechanical Engineering, Leningrad.
  • [5] Bednarczyk, S. (2021). Analysis of the cycloidal reducer output mechanism while taking into account machining deviations. Proceedings of the Institution of Mechanical Engineers. Part C: Journal of Mechanical Engineering Science, 235(23), 7299-7313. https://doi.org/10.1177/09544062211016889
  • [6] Boguski, B., Kahraman, A., & Nishino, T. (2012). A New Method to Measure Planet Load Sharing and Sun Gear Radial Orbit of Planetary Gear Sets. Journal of Mechanical Design, 134(1). https://doi.org/10.1115/1.4006827
  • [7] Yang, Z., Mu, Y. & Xiong, Z. (1992). Experimental Research on a New Cycloidal Pin Gear Planetary Transmission Device. Journal of Dalian Railway University, 01, 96-98. (in Chinese)
  • [8] Li, Y. & Wang, J. (2007). Transmission Performance Test of a New Type of Low-Tooth Difference Filter Drive Mechanism. Machinery Manufacturing, 11, 66-69. (in Chinese)
  • [9] Zheng, Y., Xi, Y., Yuan, L., Bu, W., & Li, M. (2017). The design of test bed for RV reducer’s dynamic characteristics comprehensive testing. Chinese Journal of Construction Machinery, 15(6), 536-541. https://doi.org/10.15999/j.cnki.311926.2017.06.012 (in Chinese)
  • [10] Gorla, C., Davoli, P., Rosa, F., Longoni, C., Chiozzi, F. & Samarani, A. (2008). Theoretical and Experimental Analysis of a Cycloidal Speed Reducer. Journal of Mechanical Design, 130(11). https://doi.org/10.1115/1.2978342
  • [11] Jorgensen, F. T, Andersen, T. O., & Rasmussen, P. O. (2008). The Cycloid Permanent Magnetic Gear. IEEE Transactions on Industry Applications, 44(6), 1659-1665. https://doi.org/10.1109/TIA.2008.2006295
  • [12] Nam, W. & Oh, S. (2011). A design of speed reducer with trapezoidal tooth profile for robot manipulator. Journal of Mechanical Science and Technology, 25(1), 171-176. https://doi.org/10.1007/s12206-010-1112-y
  • [13] Fan, S., Zhang, L., Wang, L. & Shi, M. (2012) Multifunctional Measurement System for High Precision Planetary Servo Gearhead. Chinese Journal of Mechanical Engineering, 25(2), 398-404. https://doi.org/10.3901/CJME.2012.02.398
  • [14] Li, C., Cai, S. & Yang, B. (2014). Experimental Study on Backlash and Stiffness of 2K-V Cycloidal Pinwheel Reducer. Mechanical Design, 31(01), 33-36. (in Chinese)
  • [15] Zhang, Y., Sun, P., Ding, M., Ning, X., Li, Y. & Li, X. (2015). Design and implementation of a test platform for the preloaded assembly of harmonic reducer. IEEE International Conference on Electronic Measurement & Instruments (Vol. 1, pp. 522-526). https://doi.org/10.1109/ICEMI.2015.7494264
  • [16] Qi, H., Wang, X. & Zhang, L. (2016). Development of Comprehensive Parameter Measuring Machine for Precise RV reducer. Journal of Mechanical Transmission, 40(06), 162-165. https://doi.org/10.16578/j.issn.1004.2539.2016.06.036 (in Chinese)
  • [17] Cao, Y., Liu, G., Yu, H., Mao, H., He, K., & Du, R. (2018). A Novel Comprehensive Testing Platform of RV Reducer. IEEE International Conference on Information and Automation (ICIA), 269-274. https://doi.org/10.13841/j.cnki.jxsj.2014.01.023 (in Chinese)
  • [18] Catelani, M., Zanobini, A. Z. & Ciani, L. (2010). Uncertainty Interval Evaluation Using the Chi-square and Fisher Distributions in the Measurement Process. Metrology and Measurement Systems, XVII(2), 195-204. https://doi.org/10.2478/v10178-010-0017-5
  • [19] Płowucha, W. (2020). Point-plane Distance as Model tor Uncertainty Evaluation of Coordinate Measurement. Metrology and Measurement Systems, 27(4), 625-639. https://doi.org/10.24425/mms.2020.134843
  • [20] Baek, J., Kwak, Y. & Kim, S. (2003). Backlash Estimation of a Seeker Gimbal with Two-stage Gear Reducers. International Journal of Advanced Manufacturing Technology, 21(8), 604-611. https://doi.org/10.1007/s00170-002-1378-z
  • [21] Yang, Y., Chen, C. & Wang, S. (2018). Response Sensitivity to Design Parameters of RV Reducer. Chinese Journal of Mechanical Engineering, 31(1), 49. https://doi.org/10.1186/s10033-018-0249-y
  • [22] Hsieh, C. & Jian, W. (2016). The effect on dynamics of using various transmission designs for two-stage cycloidal speed reducers. Proceedings of the Institution of Mechanical Engineers Part C - Journal of Mechanical Engineering Science, 230(4), 665-681. https://doi.org/10.1177/0954406215618984
  • [23] Marton, L. (2007). On analysis of limit cycles in positioning systems near striebeck velocities. Mechatronics, 18(1), 46-52. https://doi.org/10.1016/j.mechatronics.2007.08.001
  • [24] Xu, H., Shi Z., Yu B. & Wang H. (2019). Dynamic measurement of the lost motion of precision reducers in robots and the determination of optimal measurement speed. Journal of Advanced Mechanical Design Systems and Manufacturing, 13(3), JAMDSM0044. https://doi.org/10.1299/jamdsm.2019jamdsm0044
  • [25] Zhang, Y. (2020). Development of comprehensive performance testing machine for precision reducer. Master’s Thesis, Beijing University of Technology. https://doi.org/10.26935/d.cnki.gbjgu.2020.000387 (in Chinese)
Uwagi
1. The research was supported by the National Natural Science Foundation of China (Grant No. 51905010) and The National Key Research and Development Program of China (Grant No. 2018YFB2001400).
2. Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-51c1fe02-a9d8-4741-9e96-428c05ba53e8
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