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Cutting Mechanics and Surface Finish for Turning with Differently Shaped CBN Tools

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In this paper, the basic cutting characteristics such as cutting forces, cutting power and its distribution, specific cutting energies were determined taking into account variable tool corner radius ranging from 400 to 1200 m and constant cutting parameters typical for hard turning of a hardened 41Cr4 alloy steel of 551 HRC hardness. Finish turning operations were performed using chamfered CBN tools. Moreover, selected roughness profiles produced for different tool corner radius were compared and appropriate surface roughness parameters were measured. The measured values of Ra and Rz roughness parameters are compared with their theoretical values and relevant material distribution curves and bearing parameters are presented.
Rocznik
Strony
347--357
Opis fizyczny
Bibliogr. 14 poz., rys.
Twórcy
autor
  • Opole University of Technology, Faculty of Mechanical Engineering, 45-271 Opole, P.O. Box 321, Poland
Bibliografia
  • [1] J.P. Davim. Machining of Hard Materials. Springer, London, 2011.
  • [2] W. Grzesik. Advanced Machining Processes of Metallic Materials. Elsevier Science, 2008.
  • [3] W. Grzesik. Prediction of the functional performance of machined components based on surface topography: State of the art. Journal of Materials Engineering and Performance, 25(10):4460–4468, 2016. doi: 10.1007/s11665-016-2293-z.
  • [4] P. Nieslony, G.M. Krolczyk, K. Zak, R.W. Maruda, and S. Legutko. Comparative assessment of the mechanical and electromagnetic surfaces of explosively clad Ti–steel plates after drilling process. Precision Engineering, 47:104–110, Jan. 2017. doi: 10.1016/j.precisioneng.2016.07.011.
  • [5] R. Chudy and W. Grzesik. Comparison of power and energy consumption for hard turning and burnishing operations of 41CR4 steel. Journal of Machine Engineering, 15, 2015.
  • [6] Y.K. Chou and H. Song. Tool nose radius effects on finish hard turning. Journal of Materials Processing Technology, 148(2):259–268, 2004. doi: 10.1016/j.jmatprotec.2003.10.029.
  • [7] R. Meyer, J. Köhler, and B. Denkena. Influence of the tool corner radius on the tool wear and process forces during hard turning. The International Journal of Advanced Manufacturing Technology, 58(9):933–940, 2012. doi: 10.1007/s00170-011-3451-y.
  • [8] W. Grzesik, B. Denkena, K. Żak, T. Grove, and B. Bergmann. Energy consumption characterization in precision hard machining using CBN cutting tools. The International Journal of Advanced Manufacturing Technology, 85(9):2839–2845, 2016. doi: 10.1007/s00170-015-8091-1.
  • [9] Sandvik Coromant. Machining Handbook. www.sandvik.coromant.com.
  • [10] W. Grzesik and K. Żak. Producing high quality hardened parts using sequential hard turning and ball burnishing operations. Precision Engineering, 37(4):849–855, 2013. doi: 10.1016/j.precisioneng.2013.05.001.
  • [11] W. Grzesik, J. Rech, and K. Żak. Characterization of surface textures generated on hardened steel parts in high-precision machining operations. The International Journal of Advanced Manufacturing Technology, 78(9-12):2049–2056, 2015. doi: 10.1007/s00170-015-6800-4.
  • [12] H.A. Kishawy, A. Haglund, and M. Balazinski. Modelling of material side flow in hard turning. CIRP Annals – Manufacturing Technology, 55(1):85–88, 2006. doi: 10.1016/S0007-8506(07)60372-2.
  • [13] W. Grzesik. Generation and modelling of surface roughness in machining using geometrically defined cutting tools. In J.P. Davim, editor, Metal Cutting, chapter 6. Nova Science Publishers, New York, 2010.
  • [14] N. Schaal, F. Kuster, and K. Wegener. Springback in metal cutting with high cutting speeds. Procedia CIRP, 31:24–28, 2015. doi: 10.1016/j.procir.2015.03.065.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-516fc4b4-5a0f-4df0-8409-71ffa0815650
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