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Numerical Simulation of Erosion on Aluminium Plate with a Cylindrical Hole

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The purpose of the present study is to simulate erosion on the aluminium plate with a cylindrical hole caused by solid particles after passing through 90° elbow, using the Computational Fluid Dynamics (CFD), the Discrete Phase Model (DPM), and erosion equations. Discrete trajectories of solid particles are calculated using the Lagrangian approach, while the simulation of the fluid was obtained by solving the fluid motion equation using the Eulerian approach. Supplementary sub-models are incorporated into the software to enhance the accuracy of particle trajectory calculations within the simulated geometry. These sub-models include collisions of solid particles with walls (stochastic model) and erosion model. The numerical simulation results obtained in this paper were compared with the existing experimental results from the group of authors, demonstrating a good match. The paper provides the main characteristics of the mathematical model, along with the interpretation of results and a discussion, with the key findings highlighted in the conclusion. The findings indicate that erosion process is significantly influenced by both the particle impact velocity and impact angle, which are key parameters in many erosion equations. Furthermore, it is observed that the velocity of the particles is consistently lower than the mean velocity of the air. Additionally, the angle at which the particles impact the aluminium plate is not always exactly 90° due to multiple collisions with the wall, signifying that the particles do not move exclusively vertically.
Twórcy
  • Faculty of Mechanical Engineering, University of Sarajevo, Vilsonovo šetalište 9, Sarajevo, Bosnia and Herzegovina
  • Faculty of Mechanical Engineering, University of Sarajevo, Vilsonovo šetalište 9, Sarajevo, Bosnia and Herzegovina
  • Faculty of Mechanical Engineering, University of Sarajevo, Vilsonovo šetalište 9, Sarajevo, Bosnia and Herzegovina
  • Faculty of Mechanical Engineering, University of Sarajevo, Vilsonovo šetalište 9, Sarajevo, Bosnia and Herzegovina
Bibliografia
  • 1. Sheng L.T., Xiao Y.L., Hsiau S.S., Chen C.P., Lin P.S., Jen K.K. A study of pneumatic conveying with high-density AM-using metal powder in a pipe bend. International Journal of Mechanical Sciences 2020; 181(1): 105763. https://doi.org/10.1016/j.ijmecsci.2020.105763
  • 2. Herterich J.G., Griffiths I.M. A mathematical model of the erosion process in a channel bend. Tribology International 2021; 163: 107175. https://doi.org/10.1016/j.triboint.2021.107175
  • 3. Hadžiahmetović H., Džaferović E., Ahmović I. The influence of parameters on the occurrence of erosion of system elements during pneumatic transport (in Bosnian). In: Proceedings of the 11th International Scientific Conference on Production Engineering, Sarajevo, Bosnia and Herzegovina 2017; 47–52.
  • 4. Hashish M. An improved model of erosion by solid particle impact. In: Proceedings 7th International Conference on Erosion by Liquid and Solid Impact, Cambridge, England 1987; 66: 1–9.
  • 5. Hadziahmetovic H., Dzaferovic E. Ash pneumatic conveying from existing silos no. 4 to two new silos and ash loading in autocisterns. In: Proceedings of the 20th INTERNATIONAL DAAAM SYMPOSIUM “Intelligent Manufacturing & Automation: Theory, Practice & Education”, Vienna, Austria 2009, 150–155.
  • 6. Alghurabi A., Mohyaldinn M., Jufar S., Younis O., Abduljabbar A., Azuwan M. CFD numerical simulation of standalone sand screen erosion due to gassand flow. Journal of Natural Gas Science and Engineering 2021; 85: 103706. https://doi.org/10.1016/j.jngse.2020.103706
  • 7. Zolfagharnasab M.H., Salimi M., Zolfagharnasab H., Alimoradi H. Shams M., Aghanajafi C. A novel numerical investigation of erosion wear over various 90- degree elbow duct sections. Powder Technology 2021; 380: 1–17. https://doi.org/10.1016/j.powtec.2020.11.059
  • 8. Meng H.C., Ludema K.C. Wear models and predictive equations: Their form and content. Wear 1995; 181–183(2): 443–457. https://doi.org/10.1016/0043-1648(95)90158-2
  • 9. Lain S., Sommerfeld M. Numerical prediction of particle erosion of pipe bends. Advanced Powder Technology 2019; 30(2): 366–383. https://doi.org/10.1016/j.apt.2018.11.014
  • 10. Zhou J.W., Liu Y., Liu S.Y., Du C.L., Li J.P. Effects of particle shape and swirling intensity on elbow erosion in dilute-phase pneumatic conveying. Wear 2017; 380–381: 66–77. https://doi.org/10.1016/j.wear.2017.03.009
  • 11. Nguyen V.B., Nguyen Q.B., Zhang Y.W., Lim C.Y.H., Khoo B.C. Effect of particle size on erosion characteristics. Wear 2016; 348: 126-137. https://doi.org/10.1016/j.wear.2015.12.003
  • 12. Finnie I. Erosion of surfaces by solid particles. Wear 1960; 3: 87–103. https://doi.org/10.1016/0043-1648(60)90055-7
  • 13. Li, B., Zeng, M., Wang, Q. Numerical simulation of erosion wear for continuous elbows in different directions. Energies 2022; 15(5): 1901. https://doi.org/10.3390/en15051901
  • 14. Hong, B., Li, X., Li, Y., Li, Y., Yu, Y., Wang, Y., Ai, D. Numerical simulation of elbow erosion in shale gas fields under gas-solid two-phase flow. Energies 2021; 14(13): 3804. https://doi.org/10.3390/en14133804
  • 15. Hadžiahmetović, H., Hodžić, N., Kahrimanović, D., Džaferović, E. Computational fluid dynamics (CFD) based erosion prediction model in elbows. Tehnički Vjesnik – Technical Gazette 2014; 21(2), 275–282. 16. Chen, X., McLaury, B.S., Shirazi, S.A. Application and experimental validation of a computational fluid dynamics (CFD)-based erosion prediction model in elbows and plugged tees. Computers & Fluids 2004; 33(10): 1251–1272. https://doi.org/10.1016/j.compfluid.2004.02.003
  • 17. Pereira, G.C., de Souza, F.J., de Moro Martins, D.A. Numerical prediction of the erosion due to particles in elbows. Powder Technology, 2014; 261: 105–117. https://doi.org/10.1016/j.powtec.2014.04.033
  • 18. Wong C.Y., Solnordal C., Swallow A., Wang S., Graham L., Wu, J. Predicting the material loss around a hole due to sand erosion. Wear 2012; 276–277: 1–15. https://doi.org/10.1016/j.wear.2011.11.005
  • 19. Ferziger J.H., Peric M. Computational Methods for Fluid Dynamics, Springer, 2002.
  • 20. Ansys Fluent 15.0 User Manual, ANSYS Inc., 2013.
  • 21. Clift R., Grace J.R., Weber M.E. Bubbles, drops, and particles. Courier Dover Publications, 2005.
  • 22. Sommerfeld M. Modelling of particle-wall collisions in confined gas-particle flows. International Journal of Multiphase Flow 1992; 18(6): 905–926. https://doi.org/10.1016/0301-9322(92)90067-Q
  • 23. Sommerfeld M., Huber N. Experimental analysis and modelling of particle-wall collisions. International Journal of Multiphase Flow 1999; 25(6–7): 1457–1489. https://doi.org/10.1016/S0301-9322(99)00047-6
  • 24. Finnie I. Some observations on the erosion of ductile materials. Wear 1972; 19: 81–90. https://doi.org/10.1016/0043-1648(72)90444-9
  • 25. Finnie I., Kabil Y.H. On the formation of surface ripples during erosion. Wear 1965; 860–69. https://doi.org/10.1016/0043-1648(65)90251-6
  • 26. Solnordal C.B., Wong C.Y. Predicting surface profile evolution caused by solid particle erosion. In Ninth International Conference on CFD in the Minerals and Process Industries, CSIRO, Melbourne, Australia 2012; 10-12.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4fed02b3-2fc3-4801-8825-2338c3009a73
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