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Applying rapid heating for controlling thermal displacement of CNC lathe

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Thermal error always exists in a machine tool and accounts for a large part of the total error in the machine. Thermal displacement in X-axis on a CNC lathe controlled based on a rapid heating system is presented in this paper. Positive Temperature Coefficient (PTC) heating plates are installed on the X-axis of the machine. A control temperature system is constructed for rapid heating which further helps the thermal displacement to quickly reach stability. The system then continuously maintains stable compensation of the thermal error. The presented rapid heating technique is simpler than the compensation of machine thermal errors by interference in the numerical control system. Results show that the steady state of the thermal displacement in the X-axis can be acquired in a shorter time. In addition, thermal errors in constant and varying working conditions could be significantly reduced above 80% and 60%, respectively, compared to those without using the rapid heating. Therefore, the proposed method has a high potential for application on the CNC lathe machine for improving its precision.
Rocznik
Strony
519--539
Opis fizyczny
Bibliogr. 20 poz., rys., tab.
Twórcy
autor
  • Faculty of Mechanical Engineering, Hung Yen University of Technology and Education, Khoai Chau District, Hung Yen Province, Vietnam
  • Department of Mechanical and Computer-Adided Engineering, Feng Chia University, Taichung, Taiwan, R.O.C.
autor
  • Faculty of Mechanical Engineering, Hung Yen University of Technology and Education, Khoai Chau District, Hung Yen Province, Vietnam
  • Department of Mechanical and Computer-Adided Engineering, Feng Chia University, Taichung, Taiwan, R.O.C.
Bibliografia
  • [1] J. Bryan. International status of thermal error research. CIRP Annals, 39(2):645–656, 1990. doi: 10.1016/S0007-8506(07)63001-7.
  • [2] J. Mayr, J. Jedrzejewski, E. Uhlmann, M. Alkan Donmez, W. Knapp, F. Härtig, et al. Thermal issues in machine tools. CIRP Annals, 61(2):771–791, 2012. doi: 10.1016/j.cirp.2012.05.008.
  • [3] H. Wang, F. Li, Y. Cai, Y. Liu, and Y. Yang. Experimental and theoretical analysis of ball screw under thermal effect. Tribology International, 152:106503, 2020. doi: 10.1016/j.triboint.2020.106503.
  • [4] C. Jin, B. Wu, and Y. Hu. Heat generation modeling of ball bearing based on internal load distribution. Tribology International, 45(1):8–15, 2012. doi: 10.1016/j.triboint.2011.08.019.
  • [5] J. Liu, C. Ma, S. Wang, S. Wang, B. Yang, and H. Shi. Thermal boundary condition optimization of ball screw feed drive system based on response surface analysis. Mechanical Systems and Signal Processing, 121:471–495, 2019. doi: 10.1016/j.ymssp.2018.11.042.
  • [6] C.-H. Wu and Y.-T. Kung. Thermal analysis for the feed drive system of a CNC machine center. International Journal of Machine Tools and Manufacture, 43(15):1521–1528, 2003. doi: 10.1016/j.ijmachtools.2003.08.008.
  • [7] H. Shi, C. Ma, J. Yang, L. Zhao, X. Mei, and G. Gong. Investigation into effect of thermal expansion on thermally induced error of ball screw feed drive system of precision machine tools. International Journal of Machine Tools and Manufacture, 97:60–71, 2015. doi: 10.1016/j.ijmachtools.2015.07.003.
  • [8] W.S. Yun, S.K. Kim, and D.W. Cho. Thermal error analysis for a CNC lathe feed drive system. International Journal of Machine Tools and Manufacture, 39:1087–1101, 1999. doi: 10.1016/S0890-6955(98)00073-X.
  • [9] H. Shi, B. He, Y. Yue, C. Min, and X. Mei. Cooling effect and temperature regulation of oil cooling system for ball screw feed drive system of precision machine tool. Applied Thermal Engineering, 161:114150, 2019. doi: 10.1016/j.applthermaleng.2019.114150.
  • [10] Z.Z. Xu, X.J. Liu, H.K. Kim, J.H. Shin, and S.K. Lyu. Thermal error forecast and performance evaluation for an air-cooling ball screw system. International Journal of Machine Tools and Manufacture, 51(7-8):605–611, 2011. doi: 10.1016/j.ijmachtools.2011.04.001.
  • [11] S.-C. Huang. Analysis of a model to forecast thermal deformation of ball screw feed drive systems. International Journal of Machine Tools and Manufacture, 35,(8):1099–1104, 1995. doi: 10.1016/0890-6955(95)90404-A.
  • [12] T.-J. Li, J.-H. Yuan, Y.-M. Zhang, and C.-Y. Zhao. Time-varying reliability prediction modeling of positioning accuracy influenced by frictional heat of ball-screw systems for CNC machine tools. Precision Engineering, 64:147–156, 2020. doi: 10.1016/j.precisioneng.2020.04.002.
  • [13] C. Ma, J. Liu, and S. Wang. Thermal error compensation of linear axis with fixed-fixed installation. International Journal of Mechanical Sciences, 175:105531, 2020. doi: 10.1016/j.ijmecsci.2020.105531.
  • [14] J. Zapłata and M. Pajor. Piecewise compensation of thermal errors of a ball screw driven CNC axis. Precision Engineering, 60:160–166, 2019. doi: 10.1016/j.precisioneng.2019.07.011.
  • [15] W. Feng, Z. Li, Q. Gu, and J. Yang. Thermally induced positioning error modelling and compensation based on thermal characteristic analysis. International Journal of Machine Tools and Manufacture, 93:26–36, 2015. doi: 10.1016/j.ijmachtools.2015.03.006.
  • [16] H. Zhou, P. Hu, H. Tan, J. Chen, and G. Liu. Modelling and compensation of thermal deformation for machine tool based on the real-time data of the CNC system. Procedia Manufacturing, 26:1137–1146, 2018. doi: 10.1016/j.promfg.2018.07.150.
  • [17] A.A. Kendoush. An approximate solution of the convective heat transfer from an isothermal rotating cylinder. International Journal of Heat and Fluid Flow, 17(4):439–441, 1996. doi: 10.1016/0142-727X(95)00002-8.
  • [18] T.L. Bergman, F.P. Incropera, D.P. DeWitt, and A.S. Lavine. Fundamentals of Heat and Mass Transfer. 7th edition, John Wiley & Sons, 2011.
  • [19] Z. Li, K. Fan, J. Yang, and Y. Zhang. Time-varying positioning error modeling and compensation for ball screw systems based on simulation and experimental analysis. The International Journal of Advanced Manufacturing Technology, 73:773–782, 2014. doi: 10.1007/s00170-014-5865-9.
  • [20] J.G. Yang, Y.Q. Ren, and Z.C. Du. An application of real-time error compensation on an NC twin-spindle lathe. Journal of Materials Processing Technology, 129(1-3):474–479, 2002. doi: 10.1016/S0924-0136(02)00618-0.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4fd85cfb-853c-47cb-a94f-44a483b9ab69
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