Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
The aim of the study was to indicate the reasons for non-compliance of aluminium rim castings and, using quality management instruments (Pareto-Lorenzo diagram and 5WHy method?), elimination or reduction of non-compliant products. The object of the research was an aluminium rim, while the diagnostic process of the object of the research was based on the quality control of the chemical composition of the casting, the control of mechanical properties and the control of the continuity of the material structure by radiographic and microscopic methods. On the basis of the research carried out, it was found that a sensitive casting area is the front edge of the rim rim - a significant number of porosity clusters were identified in this area. The reason for their occurrence was also specified - too rapid flooding of moulds, which resulted in gassing of the alloy. The identified cause had its origins in human resources mismanagement, namely the lack of training of the newly recruited employee. So far, the company has not carried out analyses of quality problems with the use of a sequential quality management methodology, so the implemented corrective actions have not always led to the full achievement of quality objectives. The presented sequential method, which is a combination of diagnostic and control tests and quality management instruments, is a universal way to monitor the level of quality of products and to quickly correct nonconformities.
Wydawca
Rocznik
Tom
Strony
38--46
Opis fizyczny
Bibliogr. 19 poz., rys., tab.
Twórcy
autor
- Rzeszów University of Technology
autor
- Rzeszów University of Technology
Bibliografia
- [1] Bris, R., 2016. Cost oriented statistical decision problem in acceptance sampling and quality control, Applied Mathematics In Engineering and Reliability, 19-26.
- [2] Czekaj, E., Karwiński, A., Pączek, Z., Pysz, S., 2012. Nowy sposób wytwarzania odlewów precyzyjnych ze stopu miedzi w formach ceramicznych, Archives of Foundry Engineering, Komisja Odlewnictwa Polskiej Akademii Nauk Oddział w Katowicach, 12(2), 9-16.
- [3] Czerwińska, K., Dwornicka, R., Pacana, A., 2019. Analysis of non-compliance for the cast of the industrial robot basis, 28th International Conference on Metallurgy and Materials, Brno, TANGER LTD., ISBN: 978-80-87294-92-5.
- [4] Dadashnejad, Aa., Valmohammadi, C., 2019. Investigating the effect of value stream mapping on overall equipment effectiveness: a case study, Total Quality Management & Business Excellence, 30(3-4), 466-482.
- [5] Dale, B., Boaden, R., Wilcox, M., Mcquater, R., 1998. The use of quality management techniques and tools: an examination of some key issues, International Journal Of Technology Management, 16(4-6), 305-325.
- [6] Gawdzinska, K., Chybkowski, L., Przetakiewicz, W., Laskowski, R., 2017. Application of fmea in the quality estimation of metal matrix composite castings produced by squeeze infiltration, Archives of Metallurgy and Materials, 62(4), 2171-2182.
- [7] Chang, As., Control points and measures of a quality process, International Journal of Materials & Product Technology, 20(1-3), 205-209.
- [8] Chokkalingam, B., Raja, V., Anburaj, J., Immanual, R., Dhineshkumar, M., 2017. Investigation of shrinkage defect in castings by quantitative ishikawa diagram, Archives of Foundry Engineering, 17, 174-178.
- [9] Langabeer, Jr., 2018. Performance management methods and tools, Performance Improvement In Hospitals And Health Systems: Managing Analytics And Quality In Healthcare, 2nd Edition, 43-61.
- [10] Łuszczak, M., Dańko, R., 2013. Stan zagadnienia w zakresie odlewania dużych odlewów strukturalnych ze stopów aluminium, Archives of Foundry Engineering,13(3), 113-116.
- [11] Łybacki, W., Zawadzka, K., 2008. Wspomaganie diagnostyki wad odlewniczych narzędziami zarzadzania jakością, Archiwum Technologii Maszyn i Automatyzacji, Poznań, 28(1).
- [12] Ostasz, G., Czerwińska, K., Pacana, A., 2020. Quality management of aluminum pistons with the use of quality control points, Management Systems in Production Engineering, 28(1), 29-33.
- [13] Pacana, A., Czerwińska, K., Bednarowa, L., 2018. Comprehensive improvement of the surface quality of the diesel engine piston, Metalirgija, 58(3-4), 329-332.
- [14] Pacana, A., Czerwińska, K., Bednarowa, L., 2018. Discrepancies analysis of casts of diesel engine piston, Metalurgija, 57(4), 324-326.
- [15] Pawlowski, K., Pawlowski, E., 2018. Complementarity of modern management methods and tools, and its impact on economic and organizational performance of enterprises, Empirical Results from Polish Enterprises, Advances In Ergonomics Of Manufacturing: Managing The Enterprise of The Future, 606, 213-221.
- [16] Piatkowski, J., Kaminski, P., 2017. Risk assessment of defect occurrences in engine piston castings by FMEA method, Archives of Foundry Engineering, 2017, 17(3), 107-110.
- [17] Skotnicka-Zasadzień, B., Wolniak, R., Zasadzień, M., 2017. Use of quality engineering tools and methods for the analysis of production processes - case study, Proceedings Of The Second International Conference On Economic And Business Management, 33, 240-245.
- [18] Suarez-Barraza, Fm, Rodriguez-Gonzalez, Fg., 2019. Cornerstone root causes through the analysis of the Ishikawa diagram, is it possible to find them? A first research approach, International Journal of Quality and Service Sciences, 11(2), 302-316.
- [19] Zheng, Y., Li, Am., Liu, Jj., Wang, Sh., 2012. Modeling of Quality Control Points of Equipment Maintenance Process, International Conference On Quality, Reliability, Risk, Maintenance, And Safety Engineering, 1432-1434.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4fac0f53-8dd8-4ef0-b495-c799559b04e5