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Computer modelling of the ablation casting process and prediction of the strength properties of AC-42000 castings

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The demand for castings with superior properties has compelled the development and optimization of manufacturing technologies. By further developing already known techniques, we are able to contribute to the introduction of new research possibilities. The article presents the methodology of conducting simulation tests of the gravity casting process into sand moulds with the use of ablation. The ablation technique consists in spraying water through evenly spaced nozzles onto a mould into which the liquid casting alloy has been poured. The conducted research focuses on an alloy from the group of Al-Si alloys. In order to compare the effects of different techniques, additional tests were carried out for gravity casting into sand and metal die moulds. At the same time, virtual experiments were conducted to develop a simulation methodology for ablation casting technology, taking into account mould degradation. Additionally, the possibility of predicting the final mechanical properties of various manufacturing technologies was tested. Destructive tests were carried out to determine the mechanical properties in the cast samples, as well as microstructure tests and secondary dendrite spacing. The results of the mechanical tests are compared with the predicted simulation properties.
Wydawca
Rocznik
Strony
79--88
Opis fizyczny
Bibliogr. 20 poz., rys.
Twórcy
  • Centre of Casting Technology, Łukasiewicz Research Network – Krakow Institute of Technology, Krakow, Poland
  • AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
autor
  • AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
  • AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
  • AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
  • Centre of Casting Technology, Łukasiewicz Research Network – Krakow Institute of Technology, Krakow, Poland
  • AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
  • Centre of Casting Technology, Łukasiewicz Research Network – Krakow Institute of Technology, Krakow, Poland
Bibliografia
  • Abro, S.H., Shamsi, H.A., Wahab, S., & Mohsin, A. (2021). Design and development of casting part by simulation. International Conference on Energy, Water and Environment – ICEWE-2021. New Campus, University of Engineering and Technology Lahore, 31st March 2021, Lahore, Pakistan (pp. 452–457). https://conferences.uet.edu.pk/icewe/2021/book-of-abstracts/.
  • Ananthanarayanan, L., Samuel, F.H., & Gruzelski, J. (1992). Thermal analysis studies of the effect of cooling rate on the microstructure of 319 aluminium alloy. AFS Transactions, 100, 383–391.
  • Arrazola, P.J., Özel, T., Umbrello, D., Davies, M., & Jawahir, I.S. (2013). Recent advances in modelling of metal machiningprocesses. CIRP Annals, 62(2), 695–71. https://doi.org/10.1016/j.cirp.2013.05.006.
  • Campbell, J. (2003). Castings. Second edition, Butterworth Heinemann.
  • Catalina, A.V., Xue, L., & Monroe, C.A. (2019). A solidification model with application to AlSi-based alloys. In M. Tiryakioğlu, W. Griffiths, M. Jolly (Eds.), Shape Casting. 7th International Symposium Celebrating Prof. John Campbell’s 80th Birthday (pp. 201–213), Springer Cham.
  • Danylchenko, L. (2021). Comparative analysis of computer systems for casting processes simulation. In International Conference Advanced Applied Energy and Information Technologies 2021 (pp. 105–113). Retrieved October 21, 2022, http://elartu.tntu.edu.ua/bitstream/lib/36933/2/ICAAEIT_2021_Danylchenko_L-Comparative_analysis_105-113.pdf.
  • Deepthi, T., Balamurugan, K., & Uthayakumar, M. (2021). Simulation and experimental analysis on cast metal runs behaviour rate at different gating models. International Journal of Engineering Systems Modelling and Simulation, 12(2–3), 156–164. https://doi.org/10.1504/IJESMS.2021.10038002.
  • Dojka, R., Jezierski, J., & Campbell, J. (2018). Optimized gating system for steel castings. Journal of Materials Engineering and Performance, 27(10), 5152–5163. https://doi.org/10.1007/s11665-018-3497-1.
  • Dudek, P., Fajkiel, A., Reguła, T., & Bochenek, J. (2014). Research on the technology of ablation casting of aluminum alloys / Badania nad technologią odlewania ablacyjnego stopów aluminium. Transactions of Foundry Research Institute / Prace Instytutu Odlewnictwa, LIV(2), 23–35.
  • Flow3D-Cast Manual (2021).
  • Grassi, J., Campbell, J., Hartlieb, M. & Major, F. (2009). The ablation casting process. Materials Science Forum, 618–619, 591–594. https://doi.org/10.4028/www.scientific.net/MSF.618-619.591.
  • Jayal, A.D., Badurdeen, F., Dillon, O.W., Jr, & Jawahir, I.S. (2012). Sustainable manufacturing: Modeling and optimization challenges at the product, process and system. In G.J. Schmitz, U. Prahl (Eds.), Integrative Computational Materials Engineering. Concepts and Applications (pp. 144–152), John Wiley & Sons.
  • Jordon, L.W.J.B. (2011). Monotonic and cyclic characterization of five different casting process on a common magnesium alloy. In ASME 2011 International Manufacturing Science and Engineering Conference. Volume 1 (pp. 7–16). https://doi.org/10.1115/MSEC2011-50173.
  • Jorstad, J.L., Rasmussen, W.M., & Zalensas, D.L. (2001). Aluminum Casting Technology. 2nd ed., American Foundry Society.
  • Puzio, S., Kamińska, J., Angrecki, M., & Major-Gabryś, K. (2020). Effect of the type of inorganic binder on the properties of microwave-hardened moulding sands for ablation casting technology. Archives of Metallurgy and Materials, 65(4), 1385–1390. https://doi.org/10.24425/amm.2020.133704.
  • Taghipourian, M., Mohammadaliha, M., Boutorabi, S., & Mirdamadi, S. (2016). The effect of waterjet beginning time on the microstructure and mechanical properties of A356 aluminum alloy during the ablation casting process. Journal of Materials Processing Technology, 238, 89–95. https://doi.org/10.1016/j.jmatprotec.2016.05.004.
  • Thompson, S., Cockcroft, L.M., & Wells, M.M. (2004). Advanced high metals casting development solidification of aluminium alloy A356. Materials Science and Technology, 20, 194–200. https://doi.org/10.1179/026708304225011199.
  • Tudor, B.D., & Bordei, M. (2021). The applying software programs, for technological design, and simulation of the casting process, in optimizing the technology of making castings. Journal of Physics: Conference Series, 1960, 012002.
  • Sobczak, J.J. (Red.) (2013). Poradnik odlewnika. Wydawnictwo Stowarzyszenia Technicznego Odlewników Polskich.
  • United States Patent No. US 7,159,642 B2.
  • Weiss, D., Grassi, J., Schultz, B., & Rohatgi, P. (2011). Ablation of hybrid metal matrix composites. Transactions of American Foundry Society, 119, 35–42.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4ecd61a6-40b0-4def-a008-513674833506
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