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3D FEM simulations and experimental studies of the turning process of Inconel 718 superalloy

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper is focused on the finite element analysis of machining of Inconel 718 superalloy in a non-orthogonal (3D) turning process. The cutting experiments were carried out on the cylindrical workpiece of Inconel 718 with the cutting speed of 60-90 m/min, the feed rate of 0.1 mm/rev and different depths of cut. The FEM simulations include the average and maximum interface temperatures, the resultant cutting force and its three components and the chip thickness obtained for the 3D turning process. The simulation results were compared with experimental data obtained in the non-orthogonal process. It was found that the experimental values of the cutting forces are underestimated (about 23-30%) in relation to the FEM simulation data. Additionally, it was noted that the cutting depth has a significant effect on the average interface temperature only when using a non-orthogonal turning process.
Rocznik
Strony
16--26
Opis fizyczny
Bibliogr. 15 poz., tab., rys.
Twórcy
autor
  • Opole University of Technology, Faculty of Mechanical Engineering, Poland
autor
  • Opole University of Technology, Faculty of Mechanical Engineering, Poland
autor
  • Opole University of Technology, Faculty of Mechanical Engineering, Poland
autor
  • Rzeszow University of Technology, Poland
Bibliografia
  • [1] COSTES J.P., GUILLET Y., POULACHON G., et al., 2007, Tool-life and wear mechanisms of CBN tools in machining of Inconel 718, Int. J. Mach. Tools Manuf., 47, 1081–1087.
  • [2] ALTIN A., NALBANT M., TASK A., 2007, The effects of cutting speed on tool wear and tool life when machining Inconel 718 with ceramic tools, Materials and Design, 28, 2518–2522.
  • [3] DEVILLEZ A., SCHNEIDER F., DOMINIAK S., DUDZINSKI D., LARROUQUERE D., 2007, Cutting forces and wear in dry machining of Inconel 718 with coated carbide tools, Wear, 262, 931–942.
  • [4] PAWADEA R.S., JOSHIA SUHAS S., BRAHMANKAR P.K., 2008, Effect of machining parameters and cutting edge geometry on surface integrity of high-speed turned Inconel 718, Int. J. Mach. Tools Manuf., 48, 15–28.
  • [5] ZHENCHAO Y., DINGHUA Z., XINCHUN H., CHANGFENG Y., YONGSHOU L., YING M., 2011, The simulation of cutting force and temperature field in turning of Inconel 718, Key Engineering Materials, 458, 149- 154.
  • [6] MUTHU E., SENTHAMARAI K., JAYABAL S., 2012, Finite element simulation in machining of Inconel 718 nickel based superalloy, Int. J of Adv. Eng. Applic., 1/3, 22-27.
  • [7] NIESLONY P., GRZESIK W., 2013, Sensitivity analysis of the constitutive models in FEM-based simulation of the cutting process, Journal of Machine Engineering, 13/1, 106-116.
  • [8] NIESLONY P., GRZESIK W., CHUDY R., LASKOWSKI P., HABRAT W., 2013, 3D FEM simulation of titanium machining, International Conference on Advanced Manufacturing Engineering and Technologies – NEWTECH, 31-40.
  • [9] BERRUTI T., LAVELLA M., GOLA M. M., 2009, Residual stresses on Inconel 718 turbine shaft samples after turning, Mach. Sci. Technol., 13/4, 543-560.
  • [10] KENNAMETAL, 2013, May 15. Available: http://www.kennametal.com.
  • [11] GRZESIK W., 2008, Advanced machining processes of metallic materials: Theory, Modelling and Applications, Elsevier, Amsterdam.
  • [12] THIRD WAVE ADVANTEDGE, 2011, User’s Manual-Version 5.8, Minneapolis, USA.
  • [13] MATIVENGA P.T., ABUKHSHIM N.A., SHEIKH M.A., HON B.K.K., 2006, An investigation of tool chip contact phenomena in high-speed turning using coated tools, Proceedings of the Institution of Mechanical Engineers. Part B. 220, 657–667.
  • [14] THAKUR D.G., RAMAMOORTHY B., VIJAYARAGHAVAN L., 2009, Machinability investigation of Inconel 718 in high-speed turning, Int. J. Adv. Manuf. Technol., 45, 421–429.
  • [15] HAGBERG A., MALM P., 2010, Material deformation mechanisms during machining of superalloys, Diploma work, 28, Chalmers University of Technology, Gothenburg, Sweden.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4eaa93a8-4978-4ca4-80fc-b1d4d27c6711
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