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Ag-Cu-Ti/Cu/Ag-Cu-Ti composite interlayer was successfully designed to braze Al2O3 ceramic and Nb. The effect of the addition of Cu interlayer with various thicknesses on the microstructure, residual stress and mechanical properties of the brazed joints was investigated by finite element modeling (FEM) computation combined with experimental verification. The results showed that the layered Ag-Cu-Ag solid solution structure formed in the Al2O3/Nb brazed joints when the composite interlayer was used. Moreover, the thickness of TiO + Ti3Cu3O reaction layers adjacent to the Al2O3 ceramic substrate did not change obviously regardless of the Cu foil thickness. The maximum residual stress in the whole brazed joint always appeared in the Al2O3 ceramic substrate nearby the interlayer, but it was reduced from 384 MPa to 119 MPa when a 150 μm thick Cu foil was added. The variation of calculated residual stresses as a function of Cu foil thickness, which was verified by X-ray measurement, exhibited a consistent with Al2O3 ceramic strain energy. Thus, the calculation of Al2O3 ceramic strain energy could be a good criterion to evaluate the joint shear strength because the fracture occurred in the Al2O3 ceramic. The reduction of detrimental residual stress was primarily attributed to the increased plastic strain energy of Cu interlayer. The FEM and experiment results indicated that the ability of plastic deformation of the interlayer played a key role in determining the residual stress in the brazed joint, providing a method for improving the bonding properties of ceramic and metal.
Czasopismo
Rocznik
Tom
Strony
1--10
Opis fizyczny
Bibliogr. 26 poz., rys., tab., wykr.
Twórcy
autor
- Tianjin Key Lab of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China
autor
- Tianjin Key Lab of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China
autor
- Tianjin Key Lab of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China
autor
- Tianjin Key Lab of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China
Bibliografia
- [1] C.L. Xin, J.Z. Yan, N. Li, W.B. Liu, J.S. Du, Y.T. Cao, H.J. Shi, Microstructural evolution during the brazing of Al2O3 ceramicto kovar alloy by sputtering Ti/Mo films on the ceramic surface, Ceram. Int. 42 (11) (2016) 12586–12593.
- [2] Y. Wang, Z.W. Yang, L.X. Zhang, D.P. Wang, J.C. Feng, Lowtemperature diffusion brazing of actively metallized Al2O3 ceramic tube and 5A05 aluminum alloy, Mater. Des. 86 (2015) 328–337.
- [3] N. Wang, D.P. Wang, Z.W. Yang, Y. Wang, X.G. Liu, Zirconia ceramic and Nb joints brazed with Mo-particle-reinforced Ag-Cu-Ti composite fillers: interfacial microstructure and formation mechanism, Ceram. Int. 43 (13) (2017) 9636–9643.
- [4] J. Zhang, Q. Zhang, C.F. Liu, G.C. Wang, Y.H. Xuan, Effect of brazing temperature on microstructure and mechanical properties of 2D Cf/SiC and Nb joints brazed with Co-Ti-Nb filler alloy, Mater. Sci. Eng. A 634 (2015) 116–122.
- [5] H.Y. Chen, J.K. Peng, L. Fu, Effects of interfacial reaction and atomic diffusion on the mechanical property of Ti3SiC2 ceramic to Cu brazing joints, Vacuum 130 (2016) 56–62.
- [6] Z. Mirski, M. Różański, Diffusion brazing of titanium aluminide alloy based on TiAl (g), Arch. Civ. Mech. Eng. 13 (4) (2013) 415–421.
- [7] M.X. Yang, P. He, T.S. Lin, Effect of brazing conditions on microstructure and mechanical properties of Al2O3/Ti-6Al-4V alloy joints reinforced by TiB whiskers, J. Mater. Sci. Technol. 29 (10) (2013) 961–970.
- [8] Q.W. Qiu, Y. Wang, Z.W. Yang, D.P. Wang, Microstructure and mechanical properties of Al2O3 ceramic and Ti6Al4V alloy joint brazed with inactive Ag-Cu and Ag-Cu+B, J. Eur. Ceram. Soc. 36 (8) (2016) 2067–2074.
- [9] G.B. Niu, D.P. Wang, Z.W. Yang, Y. Wang, Microstructure and mechanical properties of Al2O3/TiAl joints brazed with B powders reinforced Ag-Cu-Ti based composite fillers, Ceram. Int. 43 (1) (2017) 439–450.
- [10] K. Pietrzak, D. Kaliński, M. Chmielewski, Interlayer of Al2O3-Cr functionally graded material for reduction of thermal stresses in alumina-heat resisting steel joints, J. Eur. Ceram. Soc. 27 (2–3) (2007) 1281–1286.
- [11] G. Blugan, J. Kuebler, V. Bissig, J. Janczak-Rusch, Brazing of silicon nitride ceramic composite to steel using SiC-particle-reinforced active brazing alloy, Ceram. Int. 33 (6) (2007) 1033–1039.
- [12] C.S. Lee, X.F. Zhang, G. Thomas, Novel joining of dissimilar ceramics in the Si3N4-Al2O3 system using polytypoid functional gradients, Acta Mater. 49 (18) (2001) 3775–3780.
- [13] Y. Wang, Z.W. Yang, L.X. Zhang, D.P. Wang, J.C. Feng, Microstructure and mechanical properties of SiO2-BN ceramic and Invar alloy joints brazed with Ag-Cu-Ti+TiH2 +BN composite filler, J. Mater. 2 (1) (2016) 66–74.
- [14] Y.M. He, J. Zhang, F. Pan, C.F. Liu, X.D. Li, Uncovering the critical factor in determining the residual stresses level in Si 3N4-GM filler alloy-42CrMo joints by FEM analysis and experiments, Ceram. Int. 39 (1) (2013) 709–718.
- [15] Y. Zhou, K. Ikeuchi, T.H. North, Z. Wang, Effect of plastic deformation on residual stresses in ceramic/metal interfaces, Metall. Trans. A 22 (11) (1991) 2822–2825.
- [16] Y. Zhou, F.H. Bao, J.L. Ren, T.H. North, Interlayer selection and thermal stresses in brazed Si3N4-steel joints, Adv. Mater. Sci. Eng. Int. J. 7 (9) (1991) 863–868.
- [17] T.P. Wang, T. Ivas, W. Lee, C. Leinenbach, J. Zhang, Relief of the residual stresses in Si3N4/Invar joints by multi-layered braze structure–experiments and simulation, Ceram. Int. 42 (6) (2016) 7080–7087.
- [18] T.W. Kim, S.W. Park, Effects of interface and residual stress on mechanical properties of ceramic/metal system, Key Eng. Mater. 183–187 (187) (2000) 1279–1284.
- [19] S.Q. Guo, S.B. Wu, H.P. Xiong, Numerical simulation of residual stresses in SiO2f/SiO2 composite and Nb ring brazing joints, Trans. China Weld. Inst. 38 (3) (2017) 67–70.
- [20] M.X. Yang, T. Lin, P. He, Y.D. Huang, Brazing of Al2O3 to Ti-6Al-4V alloy with in situ synthesized TiB-whiskerreinforced active brazing alloy, Ceram. Int. 37 (8) (2011) 3029–3035.
- [21] M. Ali, K.M. Knowles, P.M. Mallinson, J.A. Fernie, Microstructural evolution and characterisation of interfacial phases in Al2O3/Ag-Cu-Ti/Al2O3 braze joints, Acta Mater. 96 (2015) 143–158.
- [22] G.P. Kelkar, K.E. Spear, A.H. Carim, Thermodynamic evaluation of reaction products and layering in brazed alumina joints, J. Mater. Res. 9 (9) (1994) 2244–2250.
- [23] S.P. Kovalev, P. Miranzo, M.I. Osendi, Finite element simulation of thermal residual stresses in joining ceramics with thin metal interlayers, J. Am. Ceram. Soc. 81 (9) (2010) 2342–2348.
- [24] R.L. Williamson, B.H. Rabin, J.T. Drake, Finite element analysis of thermal residual stresses at graded ceramicmetal interfaces. Part I. Model description and geometrical effects, J. Appl. Phys. 74 (2) (1993) 1310–1320.
- [25] J.W. Park, P.F. Mendez, T.W. Eagar, Strain energy distribution in ceramic-to-metal joints, Acta Mater. 50 (5) (2002) 883–899.
- [26] J.W. Park, P.F. Mendez, T.W. Eagar, Strain energy release in ceramic-to-metal joints by ductile metal interlayers, Scr.Mater. 53 (7) (2005) 857–861.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4e3fd924-bc03-4456-ac4c-ce1b5124f926