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An experimental investigation is carried out to examine the effects of various cutting parameters on the response criteria when turning EN-AW-1350 aluminum alloy under dry cutting conditions. The experiments related to the analysis of the influence of turning parameters on the surface roughness (Ra) and material removal rate (MRR) were carried out according to the Taguchi L27 orthogonal array (313) approach. The analysis of variance (ANOVA) was applied to characterizing the main elements affecting response parameters. Finally, the desirability function (DP) was applied for a bi-objective optimization of the machining parameters with the objective of achieving a better surface finish (Ra) and a higher productivity (MRR). The results showed that the cutting speed is the most dominant factor affecting Ra followed by the feed rate and the depth of cut. Moreover, the Artificial Neural Network (ANN) approach is found to be more reliable and accurate than its Response Surface methodology (RSM) counterpart in terms of predicting and detecting the non-linearity of the surface roughness and material removal rate mathematical models. ANN provided prediction models with a precision benefit of 8.21% more than those determined by RSM. The latter is easier to use, and provides more information than ANN in terms of the impacts and contributions of the model terms.
Rocznik
Tom
Strony
124--142
Opis fizyczny
Bibliogr. 36 poz., rys., tab., wykr.
Twórcy
autor
- Laboratory of Mechanics, Chaabet-Ersas Campus, Mechanical Eng. Dept., Université Frères Mentouri, 25000 Constantine -1, ALGERIA
autor
- Mechanics and Structures Research Laboratory (LMS), Mechanical Eng. Dept., Université 8 Mai 1945 Guelma, BP 401, 24000 Guelma, ALGERIA
autor
- Mechanics and Structures Research Laboratory (LMS), Mechanical Eng. Dept., Université 8 Mai 1945 Guelma, BP 401, 24000 Guelma, ALGERIA
autor
- Mechanics of Materials and Industrial Maintenance Research Laboratory (LR3MI), Mechanical Eng. Dept., Badji Mokhtar University, PO Box 12, 23052 Annaba, ALGERIA
autor
- Applied Mechanics for New Materials Laboratory (LMANM), Mechanical Eng. Dept., Université 8 Mai 1945 Guelma, BP 401, 24000 Guelma, ALGERIA
Bibliografia
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- [3] Mikołajczyk T., Nowicki K., Bustillo A. and Pimenov D.Y. (2018): Predicting tool life in turning operations using neural networks and image processing.–Mechanical Systems and Signal Processing, vol.104, pp.503-513.
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- [5] Garcia N., Feix E.C., Mendel H.T., Gonzalez A.R. and Souza A.J. (2012): Optimization of cutting parameters for finish turning of 6082 T6 aluminum alloy under dry and RQL conditions.– Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol.41, No.8, pp.1-10.
- [6] Bhushan R.K. (2020): Impact of nose radius and machining parameters on surface roughness, tool wear and tool life during turning of AA7075/SiC composites for green manufacturing.– Mechanics of Advanced Materials and Modern Processes, vol.6, No.1, pp.1–18.
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- [13] Bouacha K., Yallese M. A., Mabrouki T. and Rigal J.F. (2010): Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool.– Int. Journal of Refractory Metals & Hard Materials, vol.28, No.3, pp.349-361.
- [14] Bouacha K., Yallese M. A., Khamel S. and Belhadi S. (2014): Analysis and optimization of hard turning operation using cubic boron nitride tool.–Int. Journal of Refractory Metals and Hard Materials, vol.45, pp.160-178.
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- [18] Tebassi H., Yallese M., Khettabi R., Belhadi S., Meddour I. and Girardin F. (2016): Multi-objective optimization of surface roughness, cutting forces, productivity and power consumption when turning of Inconel 718.– International Journal of Industrial Engineering Computations, vol.7, No.1, pp.111-134.
- [19] Chabbi A., Yallese M. A., Meddour I., Nouioua M., Mabrouki T. and Girardin F. (2017): Predictive modeling and multi-response optimization of technological parameters in turning of Polyoxymethylene polymer (POM C) using RSM and desirability function.– Measurement, vol.95, pp.99-115.
- [20] Chabbi A., Yallese M.A., Nouioua M., Meddour I., Mabrouki T. and Girardin F. (2017): Modeling and optimization of turning process parameters during the cutting of polymer (POM C) based on RSM, ANN, and DF methods.– The International Journal of Advanced Manufacturing Technology, vol.91, No.5-8, pp.2267-2290.
- [21] Mobin M., Mousavi S. M., Komaki M. and Tavana M.A. (2018): Hybrid desirability function approach for tuning parameters in evolutionary optimization algorithms.–Measurement, vol.114, pp.417-427.
- [22] AL-Refaie A., AL-Alaween W., Diabat A. and Li M.-H. (2017): Solving dynamic systems with multi-responses by integrating desirability function and data envelopment analysis.–J. Intell. Manuf, vol.28, No.2, pp.387-403.
- [23] Kumar N. and Das D. (2016): Alkali treatment on nettle fibers part II: design of experiment and desirability function approach to study enhancement of tensile properties.– The Journal of the Textile Institute, vol.108, No.8, pp.1468-1475.
- [24] Das R., Ball A.K. and Roy S.S. (2017): Optimization of E-jet based micro-manufacturing process using desirability function analysis.–Industry Interactive Innovations in Science, Engineering and Technology, vol.11, pp.477-484.
- [25] Tebassi H., Yallese M.A., Meddour I., Girardin F. and Mabrouki T. (2016): On the modeling of surface roughness and cutting force when turning of Inconel 718 using artificial neural network and response surface methodology: accuracy and benefit.– PeriodicaPolytechnica Mechanical Engineering, vol.61, No.1, pp.1-11.
- [26] Fnides M., Yallese M. A., Khattabi R., Mabrouki T. and Girardin F. (2017): Modeling and optimization of surface roughness and productivity thru RSM in face milling of AISI 1040 steel using coated carbide inserts.– International Journal of Industrial Engineering Computations, vol.8, No.4, pp.493-512.
- [27] Bouzid L., Berkani S., Yallese M. A., Girardin F. and Mabrouki T. (2018):Estimation and optimization of flank wear and tool lifespan in finish turning of AISI 304 stainless steel using desirability function approach.– International Journal of Industrial Engineering Computations, vol.9, No.3, pp.349-368.
- [28] Tebassi H., Yallese M., Belhadi S., Girardin F. and Mabrouki T. (2017):Quality-productivity decision making when turning of Inconel 718 aerospace alloy: a response surface methodology approach.–International Journal of Industrial Engineering Computations, vol.8, No.3, pp.347-362.
- [29] Ben Fathallah B., Saidi R., Dakhli C., Belhadi S. and Yallese M. A. (2019: Mathematical modelling and optimization of surface quality and productivity in turning process of AISI 12L14 free-cutting steel.– International Journal of Industrial Engineering Computations, vol.10, No.4, pp.557-576.
- [30] Saidi R., Fathallah B. B., Mabrouki T., Belhadi S. and Yallese M. A. (2019): Modeling and optimization of the turning parameters of cobalt alloy (Stellite 6) based on RSM and desirability function.– The International Journal of Advanced Manufacturing Technology, vol.100, No.9-12, pp.2945-2968.
- [31] Vilches F. J. T., Hurtado L. S., Fernández F.M. and Gamboa C. B. (2017): Analysis of the chip geometry in dry machining of aeronautical aluminum alloys.– Applied Sciences, vol.7, No.2, pp.132.
- [32] Jomaa W., Mechri O., Levesque J., Songmene V., Bocher P. and Gakwaya A. (2017): Finite element simulation and analysis of serrated chip formation during high–speed machining of AA7075–T651 alloy.–Journal of Manufacturing Processes, vol.26, pp.446-458.
- [33] Ramezani M. (2015): Surface roughness prediction of particulate composites using artificial neural networks in turning operation.– Decision Science Letters, vol.4, No.3, pp.419-424.
- [34] Rajendra M., Jena P.C. and Raheman H. (2009): Prediction of optimized pretreatment process parameters for biodiesel production using ANN and GA.–Fuel, vol.88, No.5, pp.868-875.
- [35] García-Gimeno R.M., Hervas-Martinez C., Rodriguez-Perez R. and Zurera-Cosano G. (2005): Modelling the growth of Leuconostocmesenteroides by artificial neural networks.–International Journal of Food Microbiology, vol.105, No.3, 317-332.
- [36] Kashyzadeh K.R. and Maleki E. (2017): Experimental investigation and artificial neural network modeling of warm galvanization and hardened chromium coatings thickness effects on fatigue life of AISI 1045 carbon steel.– J. Fail. Anal. Prev., vol.17, No.6, pp.1276-1287.
Uwagi
PL
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4d483871-0311-4881-96c0-65dddfd2de19