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Analysis of mechanical properties and structure of samples filled with continuous glass fiber produced in composite filament fabrication technology

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The purpose of the study was to evaluate selected mechanical properties and structural characteristics of samples manufactured using composite filament fabrication (CFF) technology from Onyx material, whichwas filled with continuous glass fiber. Selected mechanical properties were correlated with the density of the resulting composite to determine the specific strength of the fabricated parts. The test specimens were manufactured on a Mark Two Enterprise machine (Markforged, USA) using composite filament fabrication (CFF) technology. The material used was polyamide 6.6 with a 20% short carbon fiber content with the trade name Onyx. Continuous glass fiber was used to reinforce the fabrication. The density of the manufactured samples was determined using a hydrostatic method. Methanol was used as the liquid. By determining the density of the samples, it was possible to estimate through appropriate calculations what specific strength and specific modulus the obtained composites would have. Determination of tensile and flexural strengths was carried out in accordance with ISO 527-1:2012 and ISO 178:2003. Determination of the impact tensile strength of the samples was carried out in accordance with ISO 8256, the beams were tested using the A method. Due to the high impact tensile strength, two 1 mm notches with an angle of 45°were made on the specimens. The image of the sample structure obtained by the CFF method was recorded using a CT scanner. A thermogravimetric test (TG) of the Onyx matrix material was carried out. The samples were tested approximately 72 hours after fabrication. Filling the samples with continuous glass fiber above 50% leads to a slight increase in impact resistance. The density of the composite increased by only 16% relative to the reference samples, resulting in a 389% increase in the maximum average flexural strength. Despite significant discontinuities in the structure of the produced composite, it was possible to record an increase in tensile strength and Young’s modulus by 606% and 370%, respectively.
Rocznik
Strony
art. no. e148841
Opis fizyczny
Bibliogr 19 poz., rys., tab.
Twórcy
  • Faculty of Mechanical Engineering, Department of Manufacturing Techniques, Bydgoszcz University of Science and Technology, Poland
  • Faculty of Mechanical Engineering, Department of Manufacturing Techniques, Bydgoszcz University of Science and Technology, Poland
  • Faculty of Mechanical Engineering, Department of Manufacturing Techniques, Bydgoszcz University of Science and Technology, Poland
Bibliografia
  • [1] P. Czyżewski et al., “Secondary use of ABS co-polymer recyclates for the manufacture of structural elements using the FFF technology,” Rapid Prototyping J., vol. 24, no. 9, pp. 1447–1454, 2018, doi: 10.1108/RPJ-03-2017-0042.
  • [2] M. Mohammadizadeh, A. Imeri, I. Fidan, and M. Elkelany, “3D printed fiber reinforced polymer composites – Structural analysis,” Compos. Part B, vol. 175, p. 107112, 2019, doi: 10.1016/j.compositesb.2019.107112.
  • [3] C. Oztan et al., “Microstructure and mechanical properties of three dimensional-printed continuous fiber composites,” J. Compos. Mater., vol. 53, no. 2, pp. 271–280, 2019, doi: 10.1177/0021998318781938.
  • [4] J. Justo, L. Tavara, L. Garcia-Guzman, and F. Paris, “Characterization of 3D printed long fibre reinforced composites,” Compos. Struct., vol. 185, pp. 537–548, 2018 , doi: 10.1016/j.compstruct.2017.11.052.
  • [5] C. Yang, X. Tian, T. Liu, Y. Cao, and D. Li, “3D printing for continuous fiber reinforced thermoplastic composites: mechanism and performance,” Rapid Prototyping J., vol. 23, no. 1, pp. 209–215, 2017, doi: 10.1108/RPJ-08-2015-0098.
  • [6] L. Pyl, K.A. Kalteremidou, and D. Van Hemelrijck, “Exploration of the design freedom of 3D printed continuous fibre-reinforced polymers in open-hole tensile strength tests,” Compos. Fig. 9. Changes in the mass of the matrix material (Onyx) recorded on the TG curve Sci. Technol., vol. 171, pp. 135–151, 2019, doi: 10.1016/j.compscitech.2018.12.021.
  • [7] H. Al Abadi, H.-T. Thai, V. Paton-Cole, and V.I. Patel, “Elastic properties of 3D printed fibre-reinforced structures,” Compos. Struct., vol. 193, pp. 8–18, 2018, doi: 10.1016/j.compstruct.2018.03.051.
  • [8] Markforged, [Online] Available at: https://markforged.com/ (accessed: 20 November 2022),
  • [9] M. Araya-Calvo et al., “Evaluation of compressive and flexural properties of continuous fiber fabrication additive manufacturing technology,” Addit. Manuf., vol. 22, pp. 157–164, 2018, doi: 10.1016/j.addma.2018.05.007.
  • [10] O. Gonzalez-Estrada, A. Pertuz, and J. Diaz, “Monotonic load datasets for additively manufactured thermoplastic reinforced composites,” Data Brief, vol. 29, p. 105295, 2020, doi: 10.1016/j.dib.2020.105295.
  • [11] G.D. Goh et al., “Characterization of mechanical properties and fracture mode of additively manufactured carbon fiber and glass fiber reinforced thermoplastics,” Mater. Des., vol. 137, pp. 79–89, 2017, doi: 10.1016/j.matdes.2017.10.021.
  • [12] J.M. Chacon, M.A. Caminero, P.J. Nunez, I. Garcia-Moreno, and J.M. Reverte, “Additive manufacturing of continuous fibre reinforced thermoplastic composites using fused deposition modelling: Effect of process parameters on mechanical properties,” Compos. Sci. Technol., vol. 181, p. 107688, 2019, doi: 10.1016/j.compscitech.2019.107688.
  • [13] F. Kabir, K. Mathur, and A.F. Seyam, “A critical review on 3D printed continuous fiber-reinforced composites: History, mechanism, materials and properties,” Compos. Struct., vol. 232, p. 111476, 2020, doi: 10.1016/j.compstruct.2019.111476.
  • [14] M. Pizzorni, A. Parmiggiani, and M. Prato, “Adhesive bonding of a mixed short and continuous carbon-fiber-reinforced Nylon-6 composite made via fused filament fabrication,” Int. J. Adhes. Adhes., vol. 107, p. 102856, 2021, doi: 10.1016/j.ijadhadh.2021.102856.
  • [15] A.N. Dickson, J.N. Barry, K.A. McDonnell, and D.P. Dowling, “Fabrication of continuous carbon, glass and Kevlar fibre rein-forced polymer composites using additive manufacturing,” Addit. Manuf., vol. 16, pp. 146–152, 2017, doi: 10.1016/j.addma.2017.06.004.
  • [16] Y. Peng, Y. Wu, K. Wang, G. Gao, and S. Ahzi, “Synergistic reinforcement of polyamidebased composites by combination of short and continuous carbon fibers via fused filament fabrication,” Compos. Struct., vol. 207, pp. 232–239, 2018, doi: 10.1016/j.compstruct.2018.09.014.
  • [17] V. Hassani, “An investigation of additive manufacturing technologies for development of end-use components: A case study,” Int. J. Pressure Vessels Pip., vol. 187, p. 104171, 2020, doi: 10.1016/j.ijpvp.2020.104171.
  • [18] D. Sykutera, P. Czyżewski, and P. Szewczykowski, “High-Performance of a Thick-Walled Polyamide Composite Produced by Microcellural Injection Molding,” Materials, vol. 14, p. 4199, 2021, doi: 10.3390/ma14154199.
  • [19] P. Mayer and J.W. Kaczmar, “Properties and applications of carbon and glass fibers.” Plastics and Chemistry, vol. 6, 2008.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4ce33615-3bc9-4b5d-838c-5c45cdc49c7c
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