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Numerical analysis of a forging process for producing a hollow ball from tube

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Języki publikacji
EN
Abstrakty
EN
The paper presents the results of a numerical analysis (by FEM) of a new forging process for producing a hollow ball with an outside diameter of 30 mm and a wall thickness of 4.4 mm. It was assumed that the ball forging would be cold formed from hollow billet (tube) made of 19MnCr5 steel. The effect of billet dimensions (diameter, height and wall thickness) on the forming process was investigated, which led to identification of basic shape defects and determination of the billet dimensions required for producing balls of the desired geometry. The ball forming conditions, including force parameters of the process, are thoroughly investigated.
Twórcy
  • Department of Computer Modelling and Metal Forming Technologies, Mechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
Bibliografia
  • 1. Pater Z., Tomczak J. Walcowanie poprzeczno-klinowe kul. Wydaw. Politechniki Lubelskiej, Lublin 2012.
  • 2. Tomczak J., Pater Z., Bulzak T. Designing of screw impressions in the helical rolling of balls. Archives of Civil and Mechanical Engineering, 14, 2014, 104-113.
  • 3. Pater Z. Multi-wedge cross rolling of balls. Journal of Iron and Steel Research International, 20 (10), 2013, 46-50.
  • 4. Pater Z., Tomczak J., Bulzak T. An innovative method for forming balls from scrap rail heads. Advances in Science and Technology Research Journal, 10(31), 2016, 151-157.
  • 5. Kang J.H., Lee H.W. Research on ball forging by ring rolling process. International Journal of Applied Engineering Research, 11 (12), 2016, 7823-7828.
  • 6. Winiarski G. Theoretical analysis of the forging process for producing hallow balls. Advances in Science and Technology Research Journal, 7 (18), 2013, 68-73.
  • 7. Kwan C.T. A study of process and die design for ball valve forming from stainless steel tube. The International Journal of Advanced Manufacturing Technology, 26 (9-10), 2005, 983-990.
  • 8. Kozjek B., Seruga D., Popelnjak T. Fatigue life prediction of brass ball forging tool. Materials Today: Proceedings, 4 (5), 2017, 5855-5860.
  • 9. Skrochocki D., Tomczaak J. Numerical simulation of rotary compression process of hollow balls. Strength of Materials, 48 (4), 2016, 583-591.
  • 10. Eklund P.E., Campbell G.L. Method of fabricating hollow balls for use in rolling contact bearing applications. US Patent, 3774280A, 1973.
  • 11. Chiuchang S.-Y. Ball valve body manufacturing method. US Patent, 0213125A1, 2003.
  • 12. Alhussainy F., Sheikh M.N., Hadi M.N.S. Behaviour of small diameter steel tubes under axial compression. Structures, 11, 2017, 155-163.
  • 13. Samołyk G. Studies on stress and strain state in cold orbital forging a AlMgSi alloy flange pin. Archives of Metallurgy and Materials, 58 (4), 2013, 1183-1189.
  • 14. Samołyk G. Comparison of the methods for orbital forging illustrated with an example of producing a disk hub. Hutnik. Wiadomości Hutnicze, 81 (9), 2014, 657-662.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4a9ac967-3042-4db7-bbff-737c2da9a26c
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