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Optimized plasma nitriding processes for efficient wear reduction of forging dies

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Plasma nitriding treatments are approved to reduce wear occurring in the field of hot forging applications. But there are demands for a further optimization of the processes in order to achieve adapted properties for differently loaded forging tools. This work presents the influence of main process parameters on the wear behavior of dies. The focused steel material of this work is DIN-X38CrMoV5-1 (1.2343), a standard hot forming tool steel. The influence of nitriding parameters like temperature, nitrogen flow and time on the nitriding depth, hardness and crack sensitivity has been investigated. Comparative application tests show the influence of different surface treatments on the wear behavior and lifetime of forging tools in an industrial environment.
Rocznik
Strony
407--412
Opis fizyczny
Bibliogr. 14 poz., rys., wykr.
Twórcy
autor
  • Fraunhofer Institute for Surface Engineering and Thin Films, Bienroder Weg 54E, 38108 Braunschweig, Germany
autor
  • Fraunhofer Institute for Surface Engineering and Thin Films, Bienroder Weg 54E, 38108 Braunschweig, Germany
autor
  • Fraunhofer Institute for Surface Engineering and Thin Films, Bienroder Weg 54E, 38108 Braunschweig, Germany
autor
  • Department of Massive Forming, Institute of Forming Technology and Machines, Leibniz University Hannover, Ander Universitat 2, 30823 Garbsen, Germany
  • Department of Massive Forming, Institute of Forming Technology and Machines, Leibniz University Hannover, Ander Universitat 2, 30823 Garbsen, Germany
autor
  • Forschungsgemeinschaft Werkzeuge und Werkstoffee.V., Berghauser Street 62, 42859 Remscheid, Germany
Bibliografia
  • [1] G. Castro, A. Fernandez-Vicente, J. Cid, Influence of the nitriding time in the wear behaviour of an AISI H13 steel during a crankshaft forging process, Wear 263 (2007) 1375–1385.
  • [2] M.U. Devi, T.K. Chakraborty, O.N. Mohanty, Wear behaviour of plasma nitrided tool steels, Surface and Coatings Technology 116-119 (1999) 212–221.
  • [3] R. Douglas, D. Kuhlmann, Guidelines for precision hot forging with applications, Journal of Materials Processing Technology 98 (2) (2000) 182–188.
  • [4] Y. He, I. Apachitei, J. Zhou, T. Walstock, J. Duszczyk, Effect of prior plasma nitriding applied to a hot-work tool steel on the scratch-resistant properties of PACVD TiBN and TiCN coatings, Surface and Coatings Technology 201 (2006) 2534–2539.
  • [5] J.-D. Kamminga, P.F.A. Alkemade, G.C.A.M. Jassen, Scratch test analysis of coated and uncoated nitrided steel, Surface and Coatings Technology 177-178 (2004) 284–288.
  • [6] T.Lampe,S.Eisenberg,E.RodriguezCabeo,Plasmasurface engineering in the automotive industry trends and future prospectives, Surface and Coatings Technology 174-175 (2003) 1–7.
  • [7] B. Navinsek, P. Panjan, F. Gorenjak, Improvement of hot forging manufacturing with PVD and DUPLEX coatings, Surface and Coatings Technology 137 (2001) 255–264.
  • [8] P.Panjan,I.Urankar,B.Navinsek,M.Tercelj,R.Turk,M.Cekada,V. Leskovsek, Improvement of hot forging tools with duplex treatment, Surface and Coatings Technology 151–152 (2002) 505–509.
  • [9] H. Paschke, M. Weber, P. Kaestner, G. Braeuer, Influence of different plasma nitriding treatments on the wear and crack behavior of forging tools evaluated by Rockwell indentation and scratch tests, Surface and Coatings Technology 205 (5) (2010) 1465–1469.
  • [10] K.-T. Rie, Recent advances in plasma diffusion processes, Surface and Coatings Technology 112 (1999) 56–62.
  • [11] J. Smolik, M. Gulde, J. Walkowicz, J. Suchanek, Influence of the structure of the composite: ‘nitrided layery/PVD coating’ on the durability of forging dies made of steel DIN-1.2367, Surface and Coatings Technology 180–181 (2004) 506–511.
  • [12] M. Stoiber, J. Wagner, C. Mitterer, K. Gammer, H. Hutter, C. Lugmair, R. Kullmer, Plasma-assisted pre-treatment for PACVD TiN coatings on tool steel, Surface and Coatings Technology 174–175 (2003) 687–693.
  • [13] M. Weber, P. Kaestner, H. Thomsen, H. Paschke, G. Braeuer, Influence of different plasma nitriding treatments on the wear behaviour of coated forging, in: Proceedings of Eleventh International Conference on Plasma Surface Engineering (PSE), Garmisch-Partenkirchen, 2008.
  • [14] T. Yilkiran, B.-A. Behrens, H. Paschke, M. Weber, H. Brand, The potential of plasma deposition techniques in the appli cation field of forging processes, Archives of Civil and Mechanical Engineering, http://dx.doi.org/10.1016/j.acme.2012.06.002, in press.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-4985cc46-c00d-4a79-a12a-a43be614277e
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