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Multi-parametric and multi-objective thermodynamic optimization of a spark-ignition range extender ICE

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EN
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EN
The current legislation pushes for the increasing level of vehicle powertrain electrification. A series hybrid electric vehicle powertrain with a small Range Extender (REx) unit – comprised of an internal combustion engine and an electric generator – has the technical potential to overcome the main limitations of a pure battery electric vehicle: driving range, heating, and air-conditioning demands. A typical REx ICE operates only in one or few steady-states operating points, leading to different initial priorities for its design. These design priorities, compared to the conventional ICE, are mainly NVH, package, weight, and overall concept functional simplicity – hence the costeffectiveness. The design approach of the OEMs is usually rather conservative: parting from an already-existing ICE or components and adapting it for the REx application. The fuel efficiency potential of a one-point operation of the REx ICE is therefore not fully exploited. This article presents a multi-parametric and multi-objective optimization study of a REx ICE. The studied ICE concept uses a well-known and proven technology with a favourable production and development costs: it is a two-cylinder, natural aspirated, port injected, four-stroke SI engine. The goal of our study is to find its thermodynamic optimum and fuel efficiency potential for different feasible brake power outputs. Our optimization tool-chain combines a parametric GT-Suite ICE simulation model and modeFRONTIER optimization software with various optimization strategies, such as genetic algorithms, gradient based methods or various hybrid methods. The optimization results show a great fuel efficiency improvement potential by applying this multi-parametric and multi-objective method, converging to interesting short-stroke designs with Miller valve timings.
Twórcy
autor
  • Czech Technical University in Prague Faculty of Mechanical Engineering Department of Automotive, Combustion Engine and Railway Engineering Technická Street 4, 166 07 Prague 6, Czech Republic tel.: +420 776 792887
autor
  • Czech Technical University in Prague Faculty of Mechanical Engineering Department of Automotive, Combustion Engine and Railway Engineering Technická Street 4, 166 07 Prague 6, Czech Republic tel.: +420 776 792887
Bibliografia
  • [1] Agarwal, A., Lewis, A., Akehurst, S., Brace, Ch., Gandhi, Y., Kirkpatrick, G., Development of a low cost production automotive engine for range extender application for electric vehicles, SAE Technical Paper, 2016-01-1055, 2016.
  • [2] Atzwanger, M., Hubmann, Ch., Schoeffmann, W., Kometter, B., Friedl, H., Two-cylinder gasoline engine concept for highly integrated range extender and hybrid powertrain applications, SAE Technical Paper, 2010-32-0130, 2010.
  • [3] Bassett, M., Hall, J., Oude Nijeweme, D., Darkes, D., Bisordi, A., Warth, M., The development of a dedicated range extender engine, SAE Technical Paper, 2012-01-1002, 2012.
  • [4] Bogomolov, S., Doleček, V., Macek, J., Mikulec, A., Vítek, O., Combining thermodynamics and design optimization for finding ICE downsizing limits, SAE Technical Paper, 2014-01-1098, 2014.
  • [5] GT-POWER Engine Performance Application Manual, Westmont: Gamma Technologies Inc., 2016.
  • [6] Heywood, J. B. Internal combustion engine fundamentals, McGraw-Hill, New York, 1988.
  • [7] Chen, S., Flynn, P., Development of a single cylinder compression ignition research engine. SAE Technical Paper 650733, 1965.
  • [8] Mahr, B., Bassett, M., Hall, J., Warth, M., Development of an efficient and compact range extender engine, MTZ, Vol. 72, No. 2011-10, pp. 738-746, 2011.
  • [9] modeFRONTIER – Multi-Objective Design Environment, version 4.4.3. [CD-ROM], 2012.
  • [10] Pischinger, M., Tomazic, D., Wittek, K., Esch, H.-J., Köhler, E., Baehr, M., A low NVH range-extender application with small V-2 engine – based on a new vibration compensation system, SAE Technical Paper, 2012-32-0081, 2012.
  • [11] Turner, J., Blake, D., Moore, J., Burke, P., Pearson, R., Patel, R., Blundell, D. Chandrashekar, R., Matteucci, L., Barker, P., Card, C., The Lotus Range Extender Engine, SAE Technical Paper, 2010-01-2208, 2010.
  • [12] Vibe, I. I., Semi-empirical expression for combustion rate in engines, In: Proc. Conference on Piston Engines, USSR Academy of Sciences, Moscow 1956.
  • [13] Vítek, O., Macek, J., Thermodynamic potential of electrical turbocharging for the case of small passenger car ICE under steady operation, SAE Technical Paper, 2017-01-0526, 2017.
  • [14] Woschni, G., An universally applicable equation for the instantaneous heat transfer coefficient in the internal combustion engine, SAE Technical Paper, 880198, 1967.
  • [15] Youngchul, R., Reitz, R. D., A combustion model for IC engine combustion simulations with multi-component fuels, Combustion and Flame, Vol. 158, No. 1, pp. 69-90, 2010.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-49709725-6837-4c4d-8677-9b497979881d
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