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Influence of Defects on Deformation Behavior of High-Pressure Die-Casting Magnesium Alloys

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Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The results of investigations of defects in AME-series magnesium alloys produced by the high-pressure die-casting method are presented. The analyzed magnesium alloys contain about 5 wt% aluminum and 1-5 wt% rare earth elements introduced in the form of mischmetal. The casts were fabricated using a regular type cold-chamber high-pressure die-casting machine with a 3.2 MN locking force. The same surfaces of the casts were analyzed before and after the three-point bending test in order to determine the influence of the gas and shrinkage porosity on the deformation behavior of the alloys. The obtained results revealed that the most dangerous for the cast elements is the shrinkage porosity, especially stretched in the direction perpendicular to the that of the tensile stress action. Additionally, the influence (Mg) solid solution and its interaction on the cracking process was described [alpha]  of deformation twins arise in the dendrites of the primary.
Rocznik
Strony
10--14
Opis fizyczny
Bibliogr. 15 poz., il.
Twórcy
  • Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Czestochowa, Poland
Bibliografia
  • [1] Dahle, A.K., Sannes, S., John, D.H. & Westengen, H. (2001). Formation of defect bands in high pressure die cast magnesium alloys. Journal of Light Metals. 1(2), 99-103. https://doi.org/10.1016/S1471-5317(01)00002-5.
  • [2] Vogel, M., Kraft, O., Dehm, G. & Arzt, E. (2001). Quasi crystalline grain-boundary phase in the magnesium die-cast alloy ZA85. Scripta Materialia. 45(5), 517-524. https://doi.org/10.1016/S1359-6462(01)01052-1.
  • [3] Unigovski, Y.B. & Butman, E.M. (1999). Surface morphology of a die-cast Mg alloy. Applied Surface Science. 153, 47-52. https://doi.org/10.1016/S0169-4332(99)00337- 2.
  • [4] Tong, K.S., Hu, B.H., Niu, X.P. & Pinwill, I. (2002). Cavity pressure measurements and process monitoring for magnesium die casting of a thin-wall hand-phone component to improve quality. Journal of Materials Processing Technology. 127(2), 238-241. https://doi.org/10.1016/S0924-0136(02)00149-8.
  • [5] Braszczyńska-Malik, K.N. (2017). Effect of high-pressure die casting on structure and properties of Mg-5Al-0.4Mn xRE (x = 1, 3 and 5 wt.%) experimental alloys. Journal of Alloys and Compounds. 694, 841-84. https://doi.org/10.1016/j.jallcom.2016.10.033.
  • [6] Blondheim, D. Jr. & Monroe, A. (2022). Macro porosity formation: A study in high pressure die casting. Internation Journal of Metalcasting. 16, 330-341. https://doi.org/10.1007/s40962-021-00602-x.
  • [7] Li, X., Xiong, S.M. & Guo, Z. (2016). Improved mechanical properties in vacuum-assist high pressure die casting of AZ91 alloy. Journal of Materials Processing Technology. 231, 1-7. https://doi.org/10.1016/j.jmatprotec.2015.12.005.
  • [8] Lordan, E., Zhang, Y., Dou, K., Jacot, A., Trileroglou, Ch., Blake, P. & Fan, Z. (2021). On the probabilistic nature of high-pressure die casting. Materials Science Engineering: A. 817, 141391, 1-8. https://doi.org/10.1016/j.msea.2021.141391.
  • [9] Ignaszak, Z. & Hajkowski, J. (2015). Contribution to the identification of porosity type in AlSiCu high-pressure-die castings by experimental and Virtual Way. Archives of Foundry Engineering. 15(1), 143-151. DOI: 10.1515/afe 2015-0026.
  • [10] Braszczyńska-Malik, K. & Malik, M.A. (2020). Impact strength of AE-type alloys high pressure die castings. Archives of Foundry Engineering. 20(3), 5-8. DOI:10.24425/afe.2020.133321.
  • [11] Balasundaram, A. & Gokhale, A.M. (2001). Quantitative characterization of spatial arrangement of shrinkage and gas (air) pores in cast magnesium alloys. Materials Characterisation. 46, 419-426. https://doi.org/10.1016/S1044-5803(01)00141-3.
  • [12] Lee, S.G., Patel, G.R., Gokhale, A.M., Sareeranganathan, A. & Horstemeyer, M.F. (2006). Quantitative fractographic analysis of variability in the tensile ductility of high-pressure die-cast AE44 Mg-alloy. Materials Science Engineering A, 427(1-2), 255-262. DOI: 10.1016/j.msea.2006.04.108.
  • [13] Li, X., Xiong, S.M. & Guo, Z. (2015). On the porosity induced by externally solidified crystals in high-pressure die-casting of AM60B alloy and its effect on crack initiation and propagation. Materials Science and Engineering A. 633, 35-41. https://doi.org/10.1016/j.msea.2015.02.078.
  • [14] Braszczyńska-Malik, K.N. & Grzybowska, A. (2016). Influence of phase composition on microstructure and properties of Mg-5Al-0.4Mn-xRE (x = 0, 3 and 5 wt.%) alloys, Materials Characterization. 115, 14-22. https://doi.org/10.1016/j.matchar.2016.03.014.
  • [15] Braszczyńska-Malik, K.N. (2014). Some mechanical properties of experimental Mg-Al-Mn-RE alloy. Archives of Foundry Engineering. 14(1), 13-16. DOI: 10.2478/afe-2014-0003.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-485a638e-a54c-458a-b055-0a3a087d2b27
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