Tytuł artykułu
Treść / Zawartość
Pełne teksty:
Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
In the present study, a titanium cellular lattice structure with a mathematical designed porosity gradient was successfully fabricated using the selective laser melting method. The samples with smooth gradient transition of porosity of between 60% and 80% were received for different elementary cell geometries. Elementary cells belong to the triply periodic minimal surfaces family (G, D, I2Y, IWP). Each sample was subjected to a comprehensive analysis including: dimensional metrology and assessment of material defects (X-ray micro-tomography), surface morphology tests (scanning electron microscopy) and mechanical properties (universal testing machine). It has been shown that a cellular lattice with high dimensional accuracy (+ 0.16/– 0.08 mm) and full dense struts can be obtained. According to the assumption, the gradient increases the strength of the cellular lattice samples. The highest increase in plateau stress between the samples with and without gradient was found for the I2Y series (about 185%). Furthermore, it was found that the stress-strain response of the samples depends not only on total porosity, but also on the 3D geometry of the cellular lattice. The stress-strain curves for G, IWP and I2Y samples are smooth and exhibit three characteristic regions: linear elasticity, plateau region and densification region. The size of regions depends on the geometric features of the cellular lattice. For series D, in the plateau region, the fluctuations in stress value are clearly visible. The smoothest stress-strain curve can be noted for the G series, which combined with good mechanical properties (the plateau stress and energy absorbed, at respectively 25.5 and 43.2 MPa, and 46.3J and 59.5J for Gyr_80 and Gyr_6080, which corresponds to a strain of almost 65% and 50%) positively affects the applicability of cellular structures with such geometry.
Rocznik
Tom
Strony
719--727
Opis fizyczny
Bibliogr. 32 poz., rys., tab.
Twórcy
autor
- University of Silesia, Institute of Materials Science, 75 Pułku Piechoty 1A, 41-500 Chorzów
autor
- Poznań University of Technology, Institute of Mechanical Technology, Piotrowo 3, 60-965 Poznań
autor
- University of Silesia, Institute of Materials Science, 75 Pułku Piechoty 1A, 41-500 Chorzów
autor
- Institute of Advanced Manufacturing Technology, Wrocławska 37A, 30-011 Krakow
autor
- Institute of Advanced Manufacturing Technology, Wrocławska 37A, 30-011 Krakow
Bibliografia
- [1] B. Zhao, A.K. Gain, W. Ding, L. Zhang, X. Li, and Y. Fu, “A review on metallic porous materials: pore formation, mechan-ical properties, and their applications”, The International Journal of Advanced Manufacturing Technology, 95(5‒8), 2641‒2659 (2018).
- [2] F. García-Moreno, “Commercial applications of metal foams: Their properties and production”, Materials, 9(2), 85 (2016).
- [3] X.H. Han, Q. Wang, Y.G. Park, C. T’Joen, A. Sommers, and A. Jacobi, “A review of metal foam and metal matrix composites for heat exchangers and heat sinks”, Heat Transfer Engineering, 33(12), 991‒1009 (2012).
- [4] P. Chabera, A. Boczkowska, A. Witek, and A. Oziębło, „Fabrica-tion and characterization of composite materials based on porous ceramic preform infiltrated by elastomer”, Bull. Pol. Ac.: Tech., 63(1), 193‒199 (2015).
- [5] X.P. Tan, Y.J. Tan, C.S.L. Chow, S.B. Tor, and W.Y. Yeong, “Metallic powder-bed based 3D printing of cellular scaffolds for orthopaedic implants: A state-of-the-art review on manufacturing, topological design, mechanical properties and biocompat-ibility”, Materials Science and Engineering: C, 76, 1328‒1343 (2017).
- [6] L.E. Murr, S.M. Gaytan, F. Medina, H. Lopez, E. Martinez, B.I. Machado, D.H. Hernandez, L. Martinez, M.I. Lopez, and R.B. Wicker, “Next-generation biomedical implants using additive manufacturing of complex, cellular and functional mesh arrays”, Philosophical Transactions of the Royal Society of London A: Mathematical, Physical and Engineering Sciences, 368 (1917), 1999‒2032 (2010).
- [7] K. Pałka and R. Pokrowiecki, “Porous Titanium Implants: A Review”, Advanced Engineering Materials, 20(5), 1700648, (2018).
- [8] S.J. Hollister, “Scaffold design and manufacturing: from concept to clinic”, Advanced materials, 21 (32‒33), 3330‒3342 (2009).
- [9] S. Arabnejad, R.B. Johnston, J.A. Pura, B. Singh, M. Tanzer, and D. Pasini, “High-strength porous biomaterials for bone replacement: A strategy to assess the interplay between cell morphol-ogy, mechanical properties, bone ingrowth and manufacturing constraints”, Acta biomaterialia, 30, 345‒356 (2016).
- [10] S.J. Hollister, R.D. Maddox, and J.M. Taboas, “Optimal design and fabrication of scaffolds to mimic tissue properties and satisfy biological constraints”, Biomaterials 23(20), 4095‒4103 (2002).
- [11] N. Taniguchi, S. Fujibayashi, M. Takemoto, K. Sasaki, B. Otsuki, T. Nakamura, T. Matsushita, T. Kokubo, and S. Matsuda, “Effect of pore size on bone ingrowth into porous titanium implants fabricated by additive manufacturing: an in vivo experiment”, Materials Science and Engineering: C, 59, 690‒701 (2016).
- [12] K. Kapat, P.K. Srivas, A.P. Rameshbabu, P.P. Maity, S. Jana, J. Dutta, P. Majumdar, D. Chakrabarti, and S. Dhara, “Influence of Porosity and Pore-Size Distribution in Ti6Al4 V Foam on Physico mechanical Properties, Osteogenesis, and Quantitative Validation of Bone Ingrowth by Micro-Computed Tomogra-phy”, ACS applied materials & interfaces, 9(45), 39235‒39248 (2017 ).
- [13] F.M. Klenke, Y. Liu, H. Yuan, E.B. Hunziker, K.A. Siebenrock, and W. Hofstetter, “Impact of pore size on the vascularization and osseointegration of ceramic bone substitutes in vivo”, Journal of Biomedical Materials Research Part A: An Official Journal of The Society for Biomaterials, The Japanese Society for Biomaterials, and The Australian Society for Biomaterials and the Korean Society for Biomaterials, 85(3), 777‒786 (2008).
- [14] W.J. Sames, F.A. List, S. Pannala, R.R. Dehoff, and S.S. Babu, “The metallurgy and processing science of metal additive man-ufacturing”, International Materials Reviews, 61(5), 315‒360 (2016).
- [15] T.D. Ngo, A. Kashani, G. Imbalzano, K.T. Nguyen, and D. Hui, “Additive manufacturing (3D printing): A review of materials, methods, applications and challenges”, Composites Part B: Engineering, 143 (15), 172‒196 (2018).
- [16] N. Chantarapanich, P. Puttawibul, S. Sucharitpwatskul, P. Jeam-watthanachai, S. Inglam, and K. Sitthiseripratip, “Scaffold library for tissue engineering: a geometric evaluation”, Computational and mathematical methods in medicine, (2012).
- [17] M. Fantini, M. Curto, and F. De Crescenzio, “A method to design biomimetic scaffolds for bone tissue engineering based on Voronoi lattices”, Virtual and Physical Prototyping, 11(2), 77‒90 (2016).
- [18] C.M. Cheah, C.K. Chua, K.F. Leong, C.H. Cheong, and M.W. Naing, “Automatic algorithm for generating complex polyhedral scaffold structures for tissue engineering”, Tissue Engineering, 10(3‒4), 595‒610 (2004).
- [19] J. Shi, L. Zhu, L. Li, Z. Li, J. Yang, and X. Wang, “A TPMS-based method for modeling porous scaffolds for bionic bone tissue engineering”, Scientific reports, 8(1), 7395 (2018).
- [20] D.J. Yoo, “Computer-aided porous scaffold design for tissue engineering using triply periodic minimal surfaces”, International Journal of Precision Engineering and Manufacturing, 12(1), 61‒71 (2011).
- [21] D.J. Yoo, “Heterogeneous porous scaffold design for tissue engineering using triply periodic minimal surfaces”, International Journal of Precision Engineering and Manufacturing, 13(4), 527‒537 (2012).
- [22] A. Thompson, N. Senin, C. Giusca, and R. Leach, “Topography of selectively laser melted surfaces: a comparison of different measurement methods”, CIRP Annals, 66(1), 543‒546 (2017)
- [23] L. Yang, R. Mertens, M. Ferrucci, C. Yan, Y. Shi, and S. Yang “Continuous graded Gyroid cellular structures fabricated by selective laser melting: Design, manufacturing and mechanical properties”, Materials & Design, 162, 394‒404 (2019).
- [24] S.L. Sing, W.Y. Yeong, F.E. Wiria, and B.Y. Tay, “Characterization of titanium lattice structures fabricated by selective laser melting using an adapted compressive test method”, Experimental Mechanics, 56(5), 735‒748, (2016).
- [25] B. Gapinski, M. Wieczorowski, L. Marciniak-Podsadna, B. Dy-bala, and G. Ziolkowski, “Comparison of Different Methods of Measurement Geometry Using CMM, Optical Scanner and Computed Tomography 3D”, Procedia Engineering, 69, 255–262 (2014).
- [26] B. Gapiński, M. Wieczorowski, M. Grzelka, P. Arroyo Alonso, and A. Bermúdez Tomé, “The application of micro CT to assess quality of workpieces manufactured by means of rapid prototyping”, Polimery, 1, 53‒59 (2017).
- [27] J.P. Kruth, M. Bartscher, S. Carmignato, R. Schmitt, L. De Chif-fre, and A. Weckenmann, “Computed tomography for dimensional metrology”, CIRP Annals-Manufacturing Technology, 60(2), 821–842 (2011).
- [28] X. Han, H. Zhu, X. Nie, G. Wang, and X. Zeng, “Investigation on selective laser melting AlSi10Mg cellular lattice strut: molten pool morphology, surface roughness and dimensional accuracy”, Materials, 11(3), 392 (2018).
- [29] J. Maszybrocka, A. Stwora, B. Gapiński, G. Skrabalak, and M. Karolus, “Morphology and surface topography of Ti6Al4V lattice structure fabricated by selective laser sintering”, Bull. Pol. Ac.: Tech., 65(1), 85‒92 (2017).
- [30] M. Dallago, V. Fontanari, E. Torresani, M. Leoni, C. Peder-zolli, C. Potrich, and M. Benedetti, “Fatigue and biological properties of Ti-6Al-4V ELI cellular structures with variously arranged cubic cells made by selective laser melting”, Journal of the mechanical behavior of biomedical materials, 78, 381‒394 (2018).
- [31] S.M. Ahmadi, R. Kumar, E.V. Borisov, R. Petrov, S. Leeflang, Y. Li, and V.A. Popovich, “From microstructural design to sur-face engineering: A tailored approach for improving fatigue life of additively manufactured meta-biomaterials”, Acta biomaterialia, 83, 153‒166 (2019).
- [32] J. Józwik, D. Ostrowski, R. Milczarczyk, and G.M. Krolczyk, „Analysis of relation between the 3D printer laser beam power and the surface morphology properties in Ti-6Al-4V titanium alloy parts” Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40(4), 215 (2018).
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-479f48d1-08a6-447a-8ebb-6e4654ec1b42