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Carbon fibre reinforced wheel for fuel ultra-efficient vehicle

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Due to municipal policies that are about to be legislated in many cities around the world, it may occur that habitants will be forced to commute in ultralight urban low-consuming cars. This paper covers the research concerning the innovative design, manufacturing method and the test of the wheel for such a vehicle. The design guidelines were as follows: elevated rigidity and durability, reduced weight and ease to adapt different types of hubs and powertrains. This was achieved by determining the forces acting on the wheel, examination of the characteristics of the possible materials and performing static finite element analysis simulations that were aimed to reveal stresses distribution and presumable failure points. Afterwards, the carbon fiber reinforced polymer disc wheel was manufactured and tested to compare the empirical deformations with the results of the simulations. The results proved that this type of wheel can be successfully used in ultralight passenger vehicle. The predicted weight reduction of such a wheel, in comparison to the wheels available on the market, may be about 40% due to using carbon fibre reinforced polymer and new, innovative solution - the magnesium hub, instead of aluminum, that is known to damp the vibration more efficiently and is easier to create a strong bond with the wheel.
Rocznik
Strony
1419--1437
Opis fizyczny
Bibliogr. 24 poz., il. kolor., fot., rys., wykr.
Twórcy
  • Lodz University of Technology, Department of Vehicles and Fundamentals of Machine Design, Stefanowskiego Str. 1/15, 90-924 Lodz, Poland
autor
  • Lodz University of Technology, Department of Vehicles and Fundamentals of Machine Design, Stefanowskiego Str. 1/15, 90-924 Lodz, Poland
autor
  • Lodz University of Technology, Department of Vehicles and Fundamentals of Machine Design, Stefanowskiego Str. 1/15, 90-924 Lodz, Poland
autor
  • Lodz University of Technology, Department of Vehicles and Fundamentals of Machine Design, Stefanowskiego Str. 1/15, 90-924 Lodz, Poland
Bibliografia
  • [1] Anasori, B., Barsoum, M. W.: Energy damping in magnesium alloy composites reinforced with tic or ti 2 alc particles, Materials Science and Engineering: A 653, 53, 62, 2016.
  • [2] Anes, V., Lage, Y., Vieira, M., Maia, N., Freitas, M., Reis, L.: Torsional and axial damping properties of the az31b-f magnesium alloy, Mechanical Systems and Signal Processing, 2016.
  • [3] Asmatulu E., Twomey, J., Overcash, M.: Recycling of fibre-reinforced composites and direct structural composite re-cycling concept, Journal of Composite Materials, 48, 5, 593-608, 2014.
  • [4] Carello, M., Scattina, A.: Structural design and experimental investigation of a carbon fibre wheel for low consumption vehicle. In: Materials with Complex Behaviour II, Springer, 521-535, 2012.
  • [5] Chen, Y., Meier, A.: Fuel consumption impacts of auto roof racks, Energy Policy, 92, 325-333, 2016.
  • [6] Chugh, R., Cropper, M., Narain, U.: The cost of fuel economy in the indian passenger vehicle market, Energy Policy 39, 11, 7174-7183, 2011.
  • [7] Chung, D.: Carbon fiber composites, Butterworth-Heinemann, 2012.
  • [8] Ehsani, M., Ahmadi, A., Fadai, D.: Modelling of vehicle fuel consumption and carbon dioxide emission in road transport, Renewable and Sustainable Energy Reviews, 53, 1638-1648, 2016.
  • [9] Gom a Golan o, P.: Design of a carbon fibre rim for a fuel efficient competition vehicle, Master’s thesis, University of Gavle, 2014.
  • [10] Gu, Y., Tan, X., Yang, Z., Zhang, Z., et al.: Hot compaction and mechanical properties of ramie fabric/epoxy composite fabricated using vacuum assisted resin infusion molding, Materials & Design, 56, 852-861, 2014.
  • [11] Hadigheh, S., Gravina, R., Setunge, S., Kim, S.: Bond characterization of adhesively bonded joints made with the resin infusion (ri) process, International Journal of Adhesion and Ad-hesives, 57, 13-21, 2015.
  • [12] Lew, P.: Understanding wheel dynamics: Carbon fibre variability, 2014. Access 01.11.2016. URL: http://www.reynoldscycling.com/reynolds/news/Understanding-Wheel-Dynamics:-Carbon-Fiber-Variability
  • [13] Li, Q., Jiang, G., Dong, J., Hou, J., He, G.: Damping behavior and energy absorption capability of porous magnesium, Journal of Alloys and Compounds, 680, 522-530, 2016.
  • [14] Mallick, P. K.: Materials, design and manufacturing for lightweight vehicles, Elsevier, 2010.
  • [15] Maserumule, L. F.: Design of a carbon fibre passenger car rim, Ph.D. thesis, University of the Witwatersrand, South Africa, 2015.
  • [16] Mohamed-Kassim, Z., Filippone A.: Fuel savings on a heavy vehicle via aerodynamic drag reduction. Transportation Research Part D: Transport and Environment 15, 5, 275-284, 2010.
  • [17] Ogata, K.: Modern Control Engineering, 5th Edition, Prentice Hall, 2011.
  • [18] Pekguleryuz, M. O., Kainer, K., Kaya, A. A.: Fundamentals of magnesium alloy metallurgy, Elsevier, 2013.
  • [19] Riguetti, S.: Design of a lightweight rim, Master’s thesis, ETH Zurich, Switzerland, 2003.
  • [20] Sánchez, F., Domenech, L., García, V., Montés N., Falcó A., Cueto E., Chinesta F., Fideu P.: Fast and reliable gate arrangement pre-design of resin infusion processes. Composites Part A: Applied Science and Manufacturing, 77, 285-292, 2015.
  • [21] Tew G., Sayers, A.: Aerodynamics of yawed racing cycle wheels. Journal of Wind Engineering and Industrial Aerody-namics 82, 1, 209-222, 1999.
  • [22] Westengen, H., Rashed, H.: Magnesium: Alloying, Reference Module in Materials Science and Materials Engineering, 2016.
  • [23] Wickman, F.: It’s the wheel thing, Access 01.11.2016. URL http://www.slate.com/articles/sports/explainer/2012/08/track cycling wheels why do olympic cyclists use disc wheels .html, 2012
  • [24] Zhang, K., Gu, Y., Zhang, Z., et al.: Effect of rapid curing process on the properties of carbon fiber/epoxy composite fabricated using vacuum assisted resin infusion molding, Materials & Design, 54, 624-631, 2014.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-478fd948-afe8-4b53-b58c-9d4c5a7c2310
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