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Blank shape optimization on deep drawing of a twin elliptical cup using the reduced basis technique method

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Języki publikacji
EN
Abstrakty
EN
In this project thesis, initial blank shape optimization of a twin elliptical cup to reduce earring phenomenon in anisotropic sheet deep drawing process was studied .The purpose of this study is optimization of initial blank for reduction of the ears height value. The optimization process carried out using finite element method approach, which is coupled with Taguchi design of experiments and reduced basis technique methods. The deep drawing process was simulated in FEM software ABAQUS 6.12. The results of optimization show earring height and, in addition, a number of design variables and time of process can be reduced by using this methods. After optimization process with the proposed method, the maximum reduction of the earring height would be from 21.08 mm to 0.07 mm and also it could be reduced to 0 in some of the directions. The proposed optimization design in this article allows the designers to select the practical basis shapes. This leads to obtain better results at the end of the optimization process, to reduce design variables, and also to prevent repeating the optimization steps for indirect shapes.
Twórcy
autor
  • Faculty of Engineering, Department of Mechanical Engineering, Islamic Azad University of Arak, Arak, Iran
autor
  • Faculty of Engineering, Department of Mechanical Engineering, Arak University, Arak, Iran
Bibliografia
  • 1. Kishor N. and Kumar D.R., Optimization of initial blank shape to minimize earing in deep drawing using finite element method. Journal of Materials Processing Technology, 130, 2002, 20–30.
  • 2. Paunoiu V., Blank shape optimization in deep drawing with combined restraint. Innovative Manufacturing Engineering, 371, 2013, 178–182.
  • 3. Kumar J.P., Tanveer M.B., Makwana S.A., Sivakumar R., Experimental Investigation and Optimization of Process Parameters on the Deep Drawing of AISI202 Stainless Steel. International Journal of Engineering Research and Technology, 2(4), 2013.
  • 4. Iordache M., Teaca M., Charpentier I., Martiny M., Ferron G., Identification of sheet metal plastic anisotropy of initial blank shape and optimization in deep drawing. The Annals of „Dunarea De JOS” University of Galati Fascicle V, Technologies in Machine Building, 2009, 149–154.
  • 5. Mole N., Cafuta G., Štok B., A method for optimal blank shape determination in sheet metal forming based on numerical simulations. Strojniški Vestnik Journal of Mechanical Engineering, 59(4), 2013, 237–250.
  • 6. Das P., Panda S.K., Pratihar D.K., Modification of initial blank shape to minimize earing in deep drawing process. Advanced Materials Manufacturing and Characterization, 3(1), 2013, 99–104.
  • 7. Desai S.G., Pardeshi R.H., Date P.P., Study of various initial blank shapes to minimize the earing in the different shaped formed parts using finite element analysis. American Institute of Physics A, 2005, 855–860.
  • 8. Jabbari A., Shakeri M., Gholamian A.S., Rotor pole shape optimization of permanent blank brushless DC Motors using the Reduced Basis Technique. Advances in Electrical and Computer Engineering Journal, 9(2), 2009, 75–81.
  • 9. Jabbari A., Shakeri M., Niaki A.N., Iron pole shape optimization of IPM Motors using an Integrated Method. Advances in Electrical and Computer Engineering Journal, 10(1), 2010, 67–70.
  • 10. Jabbari A., Shakeri M., Niaki A.N., Pole shape optimization of permanent magnet synchronous motors using the Reduced Basis Technique. Advances in Iranian Journal of Electrical and Electronic Engineering, 6(1), 2010, 48–55.
  • 11. Zaky A.M., Nassr A.B., El-Sebaie M.G., Optimum blank shape of cylindrical cups in deep drawing of anisotropic sheet metal. J. Mater. Process. Technology. 76(1-3), 1998, 203–211.
  • 12. Kuwabara T., Wen-hua Si, PC-based blank design system for deep-drawing irregularly shaped prismatic shells with arbitrarily shaped flange. Journal of Materials Processing Technology 63(1-3), 1997, 89–94.
  • 13. Jabbari A., Salimi S.: Tailor welded blank shape optimization in rectangular cup deep drawing. Journal of Mechatronics, 2 (3), 2014, 1–6.
  • 14. Padmanabhan R., Baptista A.J., Oliveira M.C., Menezes L.F., Effect of anisotropy on the deep-drawing of mild steel and dual-phase steel tailor-welded blanks. Journal of Materials Processing Technology, 184(1-3), 2007, 288–293.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-476fad1c-e9f0-411d-ad4f-c2e981ffe9fb
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