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Optimization of Operational Parameters of Foam Sizing Process for Cotton Yarns Based on Plackett-Burman Experiment Design

Autorzy
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This study was aimed at investigating the process optimization of foam sizing for cotton yarns. In this work, effects of major foam-sizing process factors including size concentration, blowing ratio, stirring speed, pre-wetting temperature, pre-drying temperature, squeezing pressure and drying temperature were studied on the hairiness (more than 3 mm) and abrasion resistance of foam-sized yarns. The combination of Plackett-Burman, steepest ascent path analysis and Box-Behnken design were adopted to optimize the foam-sizing process of cotton yarns. Results revealed that size concentration, blowing ratio and squeezing pressure were significant factors that affected the hairiness and abrasion resistance. Optimum hairiness and abrasion resistance were obtained when the cotton yarns were sized at size concentration of 19.33%, blowing ratio of 4.27 and squeezing pressure of 0.78kN. The theoretical values and the observed values were in reasonably good agreement and the deviation was less than 1%. Verifcation and repeated trial results showed that it has good reproducibility and imparts the foam sizing process of cotton yarns.
Rocznik
Strony
61--66
Opis fizyczny
Bibliogr. 20 poz.
Twórcy
autor
  • Jiangsu Engineering Technology Research Center for Functional Textiles, Jiangnan University, Wuxi, China, 214122
autor
  • Jiangsu Engineering Technology Research Center for Functional Textiles, Jiangnan University, Wuxi, China, 214122
autor
  • Jiangsu Engineering Technology Research Center for Functional Textiles, Jiangnan University, Wuxi, China, 214122
Bibliografia
  • [1] Perkins W., Walker R. (1982). Foam Sizing. Textile Research Journal, 9, 547-554.
  • [2] Lu K., Zhang X. L., Zhao Y.L., Wu Z.L. (2010). Removal of color from textile dyeing wastewater by foam separation. Journal of Hazardous Materials, 182, (1-3), 928-932.
  • [3] Yu H., Wang Y.L., Zhong Y., Mao Z.P., Tan S. S. (2014). Foam properties and application in dyeing cotton fabrics with reactive dyes. Coloration Technology, 130(4), 266-272.
  • [4] Julieta S. N., Guilherme C. M., Carlos J. S., Reis C., Reis E. L. (2011). Polyurethane foams for the removal of the Direct Red 80 and Reactive Blue 21 dyes in aqueous medium. Desalination, 281, 55-60.
  • [5] Li K., Zhang J., Gong J. (2014) Wrinkle-resistant finish of foam technology for cotton fabric. Journal of Industrial Textiles, 43(4), 525-535.
  • [6] Baker K., Bryant G., Camp J., Kelsey B. (1982). Foam Finishing Technology. Textile Research Journal, 1982, 52(6), 395-403.
  • [7] Namboodri C., Duke M. (1979). Foam Finishing of Cotton-Containing Textiles. Textile Research Journal, 49(3), 156-162.
  • [8] Gregorian, Bafford, Namboodri. (1979). The utilization of foams in wet processing of textiles. American Chemical Society, 107, 155-174.
  • [9] Perkins W., Walker R. (1984). Some Observations on Foam Sizing. Textile Chemist & Colorist, 4, 37-39.
  • [10] Perkins W., Walker R. (1980). Foam sizing can halve energy costs. Textile World, 130(3), 55-62.
  • [11] Namboodri C. (1986). Foam Sizing of Cotton and Blend Yarns: Slashing Trials. Textile Research Journal, 2, 87-92.
  • [12] Trauter, Vialon. (1986). Aspects of Foam Sizing. Textiletrieb, 104(3), 33-41.
  • [13] Trauter, Vialon. (1987). State of Foam Sizing. Textile Asia, 18(4),97.
  • [14] Vernkar. (1992). Foam Sizing-Perspectives and Limitaions. Man-made Textiles in India, 35(2), 51-52.
  • [15] Shah, Gandhi. (1990). Technique of Foam Sizing. Indian Textile Journal, 100(2), 184-185.
  • [16] Beck. (1989). Foam Technology in Yarn Sizing. Textile Praxis Intertional, 623.
  • [17] Yan X., Zhao J. (1988). Foam sizing-the performance characteristics of foaming. Journal of China Textile University, 14(4), 1-8.
  • [18] Zhou X., Zhang S. (1999). The research of foam sizing. Journal of zhejiang college of engineering, 16(3), 166-171.
  • [19] Gao W. D., Fan X. R., Liu J. L., Zhang J. X., Du L. X. (2014). Technology Study of Foam Sizing. Cotton Textile Technology, 42(9), 1-5.
  • [20] Lu Y. Z., Zhang J. X., Liu J. L., Gao W. D. (2014). Sizing effects of foam-sizing and yarn pre-wetting combined process. Journal of Textile Research, 12(35), 47-51.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-45ff91b9-c3b8-4280-989d-5802cc8c5e67
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