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This article presents the results of experimental studies on the influence of centrifugal shot peening parameters on the impact force Fu occurring during the machining of the EN – AW 2024 aluminum alloy. The surface roughness parameters Ra, Rt, Rpk, Rvk and surface topography were also analyzed. Centrifugal shot peening was carried out on the FV-580a vertical machining center using a centrifugal shot peening head. Variable parameters of the centrifugal shot peening were: tangential speed vg and infeed g. On the basis of the results obtained, it was found that the increase the tangential speed vg and the infeed g causes an increase of the impact force. After centrifugal shot peening, numerous micro-cavities were formed on the surface of the EN-AW 2024 aluminum alloy samples, which may can accumulate lubricants in their space. During centrifugal shot peening, low values impact force Fu were obtained, which confirms the legitimacy of using this method as a finishing machining of elements with low stiffness.
Wydawca
Rocznik
Tom
Strony
71--78
Opis fizyczny
Bibliogr. 24 poz., fig., tab.
Twórcy
autor
- Department of Production Engineering, Mechanical Engineering Faculty, Lublin University of Technology, ul. Nadbystrzycka 36, 20-618 Lublin, Poland
Bibliografia
- 1. Avilés, R., Albizuri, J., Rodríguez, A., López de Lacalle, L.N.: Influence of low-plasticity ball burnishing on the high-cycle fatigue strength of medium carbon AISI 1045 steel. International Journal of Fatigue, 55, 2013, 230–244.
- 2. Cho K.T., Song K., Oh S.H., Lee Y.K., Lim K.M., Lee W.B.: Surface hardening of aluminum alloy by shot peening treatment with Zn based ball. Materials Science and Engineering A, 534, 2012, 44–49.
- 3. Dzionk S., Ścibiorski B., Waszczur P., Przybylski W.: The forces occurring in the ball burnishing and sliding burnishing process. Mechanik, R. 87, 11, 2014, 70–79 (in Polish).
- 4. Galda L., Sep J., Prucnal S.: The effect of dimples geometry in the sliding surface on the tribological properties under starved lubrication conditions. Tribology International, 99, 2016, 77–84.
- 5. Grzesik W., Żak K., Chudy R., Prażmowski M., Małecka J.: Optimization of subtractive-trans formative hybrid processes supported by the technological heredity concept. CIRP Annals – Manufacturing Technology, 68, 2019, 101–104.
- 6. Hongyun L., Jianying L., Lijiang W., Qunpeng Z.: The effect of burnishing parameters on burnishing force and surface microhardness. The International Journal of Advanced Manufacturing Technology, 28, 2006, 707–713.
- 7. Maheshwari A.S., Gawande R.R.: Influence of specially designed high-stiffness ball burnishing tool on surface quality of titanium alloy. Materials Today: Proceedings, 4, 2017, 1405–1413.
- 8. Matuszak J., Kłonica M., Zagórski I.: Measurements of forces and selected surface layer properties of AW-7075 aluminum alloy used in the aviation industry after abrasive machining. Materials, 12(22), 2019, 3707.
- 9. Matuszak J., Zaleski K.: Analysis of deburring effectiveness and surface layer properties around edges of workpieces made of 7075 aluminium alloy. Aircraft Engineering and Aerospace Technology, vol. 90, No. 3, 2018, 515–523.
- 10. Nadolny K., Plichta J., Radowski M.: Reciprocal internal cylindrical grinding integrated with dynamic centrifugal burnishing of hard-to-cut materials. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 22(4), 2015, 265–279.
- 11. Oczoś K.E., Kawalec A. Kształtowanie metali lekkich. Wydawnictwo Naukowe PWN, Warszawa, 2012 (in Polish)
- 12. Rudawska A., Zaleski K., Miturska I., Skoczylas A.: Effect of the application of different surface treatment methods on the strength of titanium alloy sheet adhesive lap joint. Materials, 12(24), 2019, 4173.
- 13. Sahoo B., Satpathy R.K., Prasad K., Ahmed S., Kumar V.: Effect of shot peening on low cycle fatigue life of compressor disc of a typical fighter class aero-engine. Procedia Engineering, 55, 2013, 144–148.
- 14. Sasikumar K.S.K., Dineshkumar K., Deeban K., Sambathkumar M., Saravanan N.: Effect of shot peening on surface properties of Al7075 hybrid aluminum metal matrix composites. Materials Today: Proceedings, article in press, 2020.
- 15. Skoczylas A., Zaleski K.: Effect of Centrifugal Shot Peening on the Surface Properties of Laser-Cut C45 Steel Parts. Materials, 12(21), 2019, 3635.
- 16. Stöckmann R., Posdzich M., Klimant P., Putz M.: Influence of the stiffness of burnishing tools on process force and surface quality of EN AW-2007 and C45 workpieces. Procedia Manufacturing, 43, 2020, 635–641.
- 17. Świrad S., Wydrzynski D., Nieslony P., Krolczyk G.M.: Influence of hydrostatic burnishing strategy on the surface topography of martensitic steel. Measurement, 138, 2019, 590–601.
- 18. Walker J., Thomas D.J., Gao Y.: Effects of shot peening and pre-strain on the fatigue life of dual phase Martensitic and Bainitic steels. Journal of Manufacturing Process 26, 2017, 419–424.
- 19. Wiertel M., Zaleski K., Gorgol M., Skoczylas A., Zaleski R.: Impact of impulse shot peening parameters on properties of stainless steel surface. Acta Physica Polonica A., 132(5), 2017, 1611–1615.
- 20. Zaleski K.: The effect of vibratory and rotational shot peening and wear on fatigue life of steel. Eksploatacja i Niezawodność Maintenance and Reliability, 19(1), 2017, 102–107.
- 21. Zaleski K., Skoczylas A., Ciecielag K.: The Investigations of the Surface Layer Properties of C45 Steel After Plasma Cutting and Centrifugal Shot Peening. [In]: Industrial Measurements in Machining, Lecture Notes in Mechanical Engineering, eds. Królczyk Grzegorz M., Niesłony P., Królczyk J., Springer, 2020, 172–185
- 22. Zaleski R., Zaleski K., Gorgol M., Wiertel M.: Positron annihilation study of aluminium, titanium, and iron alloys surface after shot peening. Applied Physics A, 120, 2015, 551–559.
- 23. Żebrowski R., Walczak M., Korga A., Iwan M., Szala M.: Effect of Shot Peening on the Mechanical Properties and Cytotoxicity Behaviour of Titanium Implants Produced by 3D Printing Technology. Journal of Healthcare Engineering, 2019, 1–11.
- 24. Żebrowski R., Walczak M., Klepka T., Pasierbiewicz K.: Effect of the shot peening on surface properties of Ti-6Al-4V alloy produced by means of DMLS technology. Eksploatacja i Niezawodność Maintenance and Reliability, 21(1), 2019, 46–53.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-45c91501-4f34-4f62-88e1-ded6d3d83e64