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Increasing the safety of a device using the TRIZ methodology

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EN
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EN
The safety of machinery is a very important aspect for its correct functioning in the conditions of modern production or assembly. According to the standards, manufacturers of special-purpose machines and devices are obliged to provide their equipment with a certificate of conformity (CE). This article describes the concerns of insufficient safety of a device. Insufficient coverage of part of the line meant that the certification did not take place, and the safety requirements were not met. The TRIZ method was used to resolve this technical discrepancy, providing designers with "instructions" on how to proceed, solve complex problems at the level of discrepancies and create solutions. By agreement of the designers, a solution that was not economically and implementation-intensive was created. All doors and windows within the fencing have been reinforced, thus achieving a greater degree of security. The resulting solution was subjected to simulations in the Ansys Workbench program, and the FEM analysis led to certain conclusions. The results were then moved to the structural engineer to assess the solution, who then approved the solution and successful certification of part of the device, respectively, in the assembly line.
Słowa kluczowe
Rocznik
Tom
Strony
43--56
Opis fizyczny
Bibliogr. 40 poz.
Twórcy
autor
  • Faculty of Mechanical Engineering, The University of Zilina, Univerzitna 8215/1, 010 26, Zilina, Slovak Republic
autor
  • Faculty of Mechanical Engineering, The University of Zilina, Univerzitna 8215/1, 010 26, Zilina, Slovak Republic
  • Faculty of Mechanical Engineering, The University of Zilina, Univerzitna 8215/1, 010 26, Zilina, Slovak Republic
autor
  • HJ design s.r.o, Dolne Rudiny 8363/3, 010 01 Zilina, Slovak Republic
  • Faculty of Mechanical Engineering, The University of Zilina, Univerzitna 8215/1, 010 26, Zilina, Slovak Republic
Bibliografia
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  • 7. Bistak Marek, Stefan Medvecky, Slavomir Hrcek. 2017. „ The Above-ground Weighbridge”. TRANSCOM 2017: 12th international scientific conference of young scientists on sustainable, modern and safe transport: 52-57. University of Zilina, Zilina, Slovak Republic. 31 May-02 June 2017. High Tatras Slovak Republic.
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  • 10. Jiwen Chen, Xin Li, Hongjuan Yang, Chen Wang. 2019. „Innovative Design of a Vertical and Transverse Elevator in Double Shafts, Based on TRIZ Theory”. Strojniski Vestnik – Journal of Mechanical Engineering 65(5): 297-310. ISSN: 2536-2948. DOI: https://doi.org/10.5545/sv-jme.2018.5937.
  • 11. Leber Marjan, Majda Bastic, Borut Buchmeister. 2014. „The Trends in Usage and Barriers of Innovation Management Techniques in New Product Development”. Strojniski Vestnik – Journal of Mechanical Engineering 60(6): 382-388. ISSN: 2536-2948. DOI: https://doi.org/10.5545/sv-jme.2013.1611.
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  • 14. Liptakova Tatiana, Jozef Broncek, Martin Lovisek, Jan Lago. 2016. „Tribological and corrosion properties of Al-brass”. 33rd Danubia Adria Symposium on Advances in Experimental Mechanics: 5867-5871. 20-23 September, 2016. Portroz, Slovenia. ISSN: 2214-7853.
  • 15. Zhen Xiao, Qun You Zhao, Fen Lin, Min Ming Zhu, Ji Yao Deng. 2018. „Studying the Fatigue Life of a Non-pneumatic Wheel by Using Finite-Life Design for Life Prediction”. Strojniski Vestnik - Journal of Mechanical Engineering 64(1): 56-67. ISSN: 2536-2948. DOI: https://doi.org/10.5545/sv-jme.2017.4695.
  • 16. Steininger Jan, Slavomir Hrcek, Branislav Krchnavy. 2017. „ The design of universal loading device for a grinding machines”. TRANSCOM 2017: 12th international scientific conference of young scientists on sustainable, modern and safe transport: 869-874. University of Zilina, Zilina, Slovak Republic. 31 May-02 June 2017.
  • 17. Skyba Rudolf, Slavomir Hrcek, Lukas Smetanka, Maros Majchrak. 2019. „Strength analysis of slewing bearings”. TRANSCOM 2019: 13th International Scientific Conference on Sustainable, Modern and Safe Transport: 52-57. University of Zilina, Zilina, Slovak Republic. 31 May-02 June 2017.
  • 18. Stanczyk Marcin, Tomasz Figlus. 2019. „The Effect of Selected Parameters of Vibro-Abrasive Processing on the Surface Quality of Products Made of 6082 Aluminium Alloy". Materials 12(14): 4117. ISSN: 1996-1944. DOI: 10.3390/ma12244117.
  • 19. Figlus Tomasz, Mateusz Koziol, Lukasz Kuczynski. 2019. „The Effect of Selected Operational Factors on the Vibroactivity of Upper Gearbox Housings Made of Composite Materials". Sensors 19(19): 4240. ISSN: 1424-8220. DOI: 10.3390/s19194240.
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  • 21. Wasim Ahmed Khan, Abdul Raouf. 2005. Standards for Engineering Design and Manufacturing (Mechanical Engineering). Boca Raton, Florida: CRC Press. ISBN-13: 978-0824758875.
  • 22. Jankech Peter, Peter Fabian, Jozef Broncek, Yuriy Shalapko. 2016. „ Influence of Tempering on Mechanical Properties of Induction Bents below 540°C”. Acta Mechanica et Automatica 10(2): 81-86. ISSN: 2300-5319. DOI: https://doi.org/10.1515/ama-2016-0013.
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  • 24. Sarkan Branislav, Andrzej Kuranc, Lubos Kucera. 2019. „Calculations of exhaust emissions produced by vehicle with petrol engine in urban area”. IV International Conference of Computational Methods in Engineering Science – CMES'19. Lublin University of Technology, Lublin. 21-23 November 2019. Kazimierz Dolny, Poland. DOI: 10.1088/1757-899X/710/1/011001.
  • 25. Kucera Lubos, Igor Gajdac, Peter Kamas. 2014. „ Computing and Design of Electric Vehicles Modern methods of construction design”. ICMD 2013: 54th International Conference of Machine-Design-Departments: 105-111. Faculty of Mechanical Engineering, Technical University of Liberec, Liberec, Czech Republic. 10-12 September 2013. ISBN: 978-3-319-05202-1.
  • 26. Galbavy Marian, Jaroslav Pitonak, Lubos Kucera. 2014. „Powershift Differential Transmission with Three Flows of Power for Hybrid Vehicles Modern methods of construction design”. ICMD 2013: 54th International Conference of Machine-Design-Departments: 27-33. Faculty of Mechanical Engineering, Technical University of Liberec, Liberec, Czech Republic. 10-12 September 2013. ISBN: 978-3-319-05202-1.
  • 27. Drbul Mario, Pavol Martikan, Jozef Broncek, Ivan Litvaj, Jaroslava Svobodova. 2018. „Analysis of roughness profile on curved surfaces”. ITEP´18 - Innovative Technologies in Engineering Production. Faculty of Mechanical Engineering, University of Zilina, Slovak Republic. 11-13. September 2018. ISSN: 2261-236X.
  • 28. Euchner. EUCHNER – More than safety. Available at: https://www.euchner.de/de-de/produkte/multifunctional-gate-box-mgbs/komplettsets-mgbs-p-l-h/.
  • 29. Kucera Lubos, Tomas Gajdosik. 2014. „ The Vibrodiagnostics of Gears Modern methods of construction design”. ICMD 2013: 54th International Conference of Machine-Design-Departments: 113-118. Faculty of Mechanical Engineering, Technical University of Liberec, Liberec, Czech Republic. 10-12 September 2013. ISBN: 978-3-319-05202-1.
  • 30. Steininger Jan, Slavomir Hrcek, Tomas Gajdosik, Marian Stopka. 2017. „The optimization procedure of the inner geometry in the spherical roller bearings with regard to their durability”. ICMD 2017: 58th International Conference of Machine-Design-Departments: 50-55. Faculty of Engineering, Czech University of Life Sciences, Prague, Czech Republic. 06-08 September 2017.
  • 31. Orman Lukasz J., Norbert Radek, Jozef Broncek. 2017. „Sintered Mesh Layers for the Production of Efficient Phase – Change Heat Exchangers”. 10th Conference on Terotechnology: 189-193. Faculty of Materials Engineering and Metallurgy, Silesian University of Technology, Katowice, Poland. 18-19 October 2017. ISBN: 978-1-945291-80-7.
  • 32. Mind Tools. „TRIZ - Creativity Techniques From MindTools.com”. Available at: https://www.mindtools.com/pages/article/newCT_92.htm.
  • 33. Syed Ahmad Helmi, Arman Bin Alias, Muhammad Hisjam. 2018. „Improved design solution for motion resistance problem through integration of robust design and theory of inventive problem solving (TRIZ) principle”. 4th International conference on industrial, mechanical, electrical and chemical engineering. Surakarta, Indonesia. 9-11 October 2018. ISBN: 978-0-7354-1827-1.
  • 34. Kaplan Stan. 1996. An Introduction to TRIZ. Farmington Hills, Michigan: Ideation Intl Inc. ISBN: 1-928747-0-00.
  • 35. Broncek Jozef, Mário Drbúl, Michal Stupavský, Norbert Radek. 2017. „ The application of new rules of GPS in structural product requirement”. 58th International Conference of Machine-Design-Departments: 50-55. Faculty of Mechanical Engineering, University of Zilina, Zilina, Slovak Republic. 06-08 September 2017.
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  • 39. Jambor Michal, Daniel Kajanek, Stanislava Fintova, Jozef Broncek, Branislav Hadzima, Mario Guagliano, Sara Bagherifard. 2020. „Directing Surface Functions by Inducing Ordered and Irregular Morphologies at Single and Two‐Tiered Length Scales”. Advanced Engineering Materials 2001057. DOI: https://doi.org/10.1002/adem.202001057.
  • 40. Weis Peter, Lubos Kucera, Peter Pecha, Martin Mocilan. 2017. „Modal analysis of gearbox housing with applied load”. TRANSCOM 2017: 12th international scientific conference of young scientists on sustainable, modern and safe transport: 953-958. University of Zilina, Zilina, Slovak Republic. 31 May-02 June 2017.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-454a818c-bfdd-4fdd-82cb-4973ff7c3a53
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