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Effect of Tool Pin Profile on Friction Stir Welding of Dissimilar Materials AA5083 and AA7075 Aluminium Alloy

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Języki publikacji
EN
Abstrakty
EN
Friction stir welding (FSW) currently contributes a significant joining process for welding aluminium, magnesium, and other metals in which no molten or liquid state were involved. It is well known that aluminium alloys are more effective, promising for different applications light weight, strength and low cost. This study aims to determine how such tools geometry and tool speed can be related to dissimilar material in the joining process. Specifically, it investigates whether the distribution of the weld zone particularly between tool pin profile to rotational speed. In this context, the influence of tool pin profile and tool rotational speed in relation to the mechanical properties and microstructure of friction stir welded. The aim of this study is also to test the hypothesis that better mixing between dissimilar metals at higher tool rotational speed along the weld path. Three different tool profiles were configured with AA5083 and AA7075. During welding, notable presence of various types of defects such as voids and wormholes in the weld region. The results of this work showed that the tool pin profile and weld parameter are significant in determining mechanical properties at different tool rotational speed. The highest tensile strength achieved was about 263 MPa and the defectfree joint was obtained by using the threaded tapered cylindrical pin tool at a rotational speed of 800 rpm. These findings indicate that different tool profiles influence differently on the formation of defects at welds. On this basis, the tool geometry should be considered when designing experimental friction stir welded joint.
Twórcy
  • Universiti Teknologi Malaysia, School of Mechanical Engineering, Faculty of Engineering, 81310 Johor Bahru Johor, Malaysia
  • Universiti Teknologi Malaysia, School of Mechanical Engineering, Faculty of Engineering, 81310 Johor Bahru Johor, Malaysia
  • Universiti Teknologi Malaysia, School of Mechanical Engineering, Faculty of Engineering, 81310 Johor Bahru Johor, Malaysia
  • Universiti Teknologi Malaysia, School of Mechanical Engineering, Faculty of Engineering, 81310 Johor Bahru Johor, Malaysia
autor
  • Hanyang University, Department of Mechanical Engineering, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791, Korea
Bibliografia
  • [1] M. Aissani, S. Gachi, F. Boubenider, Y. Benkedda, Materials and Manufacturing Processes, 25 (11), 1199-1205 (2010). DOI: https://doi.org/10.1080/10426910903536733
  • [2] M.S. Srinivasa Rao, B.V.R. Ravi Kumar, M. Manzoor Hussain, Materials Today: Proceedings 4 (2), 1394-1404 (2017). DOI: https://doi.org/10.1016/j.matpr.2017.01.161.
  • [3] S. Inaniwa, Y. Kurabe, Y. Miyashita, H. Hori, Proceedings of the 1st International Joint Symposium on Joining and Welding 137-142 (2013). DOI: https://doi.org/10.1533/978-1-78242-164-1.137
  • [4] S. Eslami, T. Ramos, P.J. Tavares, P.M.G.P. Moreira, Procedia Engineering 114, 199-207 (2015). DOI: https://doi.org/10.1016/j.proeng.2015.08.059
  • [5] V.C. Shunmugasamy, B. Mansoor, G. Ayoub, R. Hamade, Journal of Materials Engineering and Performance 27 (4), 1673-1684 (2018). DOI: https://doi.org/10.1007/s11665-018-3280-3
  • [6] C. Devanathan, A.S. Babu, Procedia Materials Science 6, 1470-1475 (2014). DOI: https://doi.org/10.1016/j.mspro.2014.07.126
  • [7] S. Madhavarao, C.R.B. Raju, G.S.V.S. Kumar, Materials Today: Proceedings 5 (2), 7735-7742 (2018). DOI: https://doi.org/10.1016/j.matpr.2017.11.450
  • [8] M.J. Starink, A. Deschamps, S.C. Wang, Scripta Materialia 58 (5), 377-382 (2008). DOI: https://doi.org/10.1016/j.scriptamat.2007.09.061
  • [9] W.M. Thomas, S.W. Kallee, D.G. Staines, P.J. Oakley, Friction Stir Welding - Process Variants and Developments in the Automotive Industry. SAE Technical Paper Series (2006). DOI: https://doi.org/10.4271/2006-01-0555
  • [10] K. Elangovan, V. Balasubramanian, Materials & Design 29 (2), 362-373 (2008). DOI: https://doi.org/10.1016/j.matdes.2007.01.030
  • [11] Z.W. Chen, S. Cui, Scripta Materialia 58 (5), 417-420 (2008). DOI: https://doi.org/10.1016/j.scriptamat.2007.10.026
Uwagi
1. This material is based upon work supported by the Ministry of Higher Education (MOHE), Malaysia and Research Management Centre of UTM for the financial support through the RUG funding, Q.J130000.3551.06G76.
2. Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-44f0ac24-c0cc-44e1-ace0-4787ecaee11d
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