How to replace the original material for the welded structure manufacturing

• Autorzy: Ivković Djordje , Arsić Dušan , Cvetković Radica Prokić , Popović Olivera , Nikolić Ružica R. , Bokuvka Otakar

Identyfikatory

DOI

10.30657/pea.2023.29.42

• Języki publikacji: EN

Abstrakty

EN

Due to difficult pandemic situation with COVID-19 decease, as well as due to current geopolitical circumstances in the world, we are facing the shortage of steel and therefore the impossibility of delivering the contracted products within the agreed deadlines. It is thus necessary to find suitable steel for replacement. The procedure for selecting one such steel for substituting the deficit steel 25CrMo4,for the purposes of producing a responsible welded assembly, is described in this paper. After the careful analysis, the steel 42CrMo4 was taken into consideration as a possible substitute material. Prior to applying the new selected steel, it was necessary to perform the following tests: analyze its chemical composition, determine its most important mechanical properties and evaluate its weld ability. Then, the optimal welding and heat treatment technologies were determined, so that the quality of the responsible welded structure would meet all the requirements, as the structure made of originally used steel. For the new steel, all the mentioned and some additional tests were conducted and the appropriate welding technology was prescribed. To verify the selected technology, appropriate tests were conducted on the model welded samples, the results of which are presented in this paper. Based on the analysis of the obtained results, it was concluded that the 25CrMo4 steel can be replaced by the 42CrMo4 steel, however, with the mandatory application of appropriate supplementary measures.

Słowa kluczowe

EN

steel; welding; 42CrMo4 steel; 25CrMo4 steel

PL

stal; spawanie; stal 42CrMo4; stal 25CrMo4

• Wydawca: Oficyna Wydawnicza Stowarzyszenia Menedżerów Jakości i Produkcji
• Czasopismo: Production Engineering Archives
• Rocznik: 2023
• Tom: Vol. 29, Iss. 4
• Strony: 369--378
• Opis fizyczny: Bibliogr. 17 poz., rys., tab.

Twórcy

autor

Ivković Djordje

• Faculty of Engineering, University of Kragujevac, Kragujevac, Serbia

autor

Arsić Dušan

• Faculty of Engineering, University of Kragujevac, Kragujevac, Serbia

autor

Cvetković Radica Prokić

• Faculty of Mechanical Engineering, University of Belgrade, Belgrade, Serbia

autor

Popović Olivera

• Faculty of Mechanical Engineering, University of Belgrade, Belgrade, Serbia

autor

Nikolić Ružica R.

• University of Žilina, Research Centre, Žilina, Slovakia

autor

Bokuvka Otakar

• University of Žilina, Faculty of Mechanical Engineering, Žilina, Slovakia

Bibliografia

• 1. Arsić, D., Lazić, V., Nikolić, R., Sczygiol, N., Krstić, B., Ivković Dj., Hadzima, B., Pastorek, F., Ulewicz, R., 2022. Weldability Assessment of various steels by hard-facing, Materials, 15(9), paper number 3082, DOI:10.3390/ma15093082
• 2. Bauer, B., Kralj, S., Mustapić, A., 2006. Influence of the Welding Process on the Hardness of the Welded Joint. The Annals of "Dunarea de Jos" University of Galati, Fascicle XII, Welding Equipment and Technology, Year XVII, 2006.
• 3. Creig-Smith, C., 2001. To refurbish or replace steel water pipelines, that is the question, Engineering Failure Analysis, 8(2), 107-112, DOI:10.1016/S1350-6307(99)00039-4
• 4. Feng, J., Frankenbach, T., Wettlaufer, M., 2017. Strengthening 42CrMo4 steel by isothermal transformation below martensite start temperature, Materials Science and Engineering: A, 683, 110-115, ISSN 0921-5093, DOI:10.1016/j.msea.2016.12.013.
• 5. Ito, Y., Bessyo, K., 1972. Weld crackability Formula of High Strength Steels. Journal of Iron and Steel Institute, 13, 916-930
• 6. Ivković, Dj., Arsić, D., Lazić, V., Nikolić, R. R., Bokuvka, O., 2023. Procedure for replacing the material for manufacturing the responsible welded structure, 26th International Seminar of Ph.D. Students - SEMDOK 2023, Western Tatras - Zuberec, Slovak Republic, February, 1. - February 3. 2023, EDIS Publishing House UNIZA, Zilina, Slovakia, 51-58
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• 8. Laxmi, B., Sharma, S., PK, J., Hegde, A., 2022. Quenchant oil viscosity and tempering temperature effect on mechanical properties of 42CrMo4 steel, Journal of Materials Research and Technology, 16, 581-587, DOI:10.1016/j.jmrt.2021.11.152
• 9. Lazić, V., Arsić, D., Nikolić, R., Rakić, D., Aleksandrović, S., Djordjević, M., Hadzima, B., 2016. Selection and analysis of material for boiler pipes in a steam plant, Procedia Engineering, 149, 216-223, DOI: 10.1016/j.proeng.2016.06.659
• 10. May, M., Furlan, S., Mohrmann, H., Ganzenmüller, G. C., 2016. To replace or not to replace? - An investigation into the residual strength of damaged rock climbing safety equipment, Engineering Failure Analysis, 60, 9-19, http://dx.doi.org/10.1016/j.engfailanal.2015.11.036
• 11. Séférian, D. Métallurgie de la Soudure (Welding Metallurgy); Dunod: Paris, France, 1965. (In French)
• 12. Siwiec, D., Pacana, A., 2021. Method of improve the level of product quality, Production Engineering Archives, 27(1), 1-7, DOI:10.30657/pea.2021.27.1
• 13. Tanasković, D., Đorđević, B., Gajin, M., Aranđelović, M., Gostović, N., Milovanović, N., 2021. Repair welding procedure and techno-economic analysis of burner pipe, Structural Integrity and Life, 21(1), 85-90.
• 14. Tanasković, D., Petrović, S., Đorđević, B., Matavž, A., Mijatović, T., 2021. Algorithm for defining quality of base material for repair welding, Structural integrity and life, 21(3), 279-284.
• 15. Vicen, M., Bokůvka, O., Trško, L., Drbul, M., Nikolić, R., Nový, F., 2022. Influence of Shot Peening on the Wear Behaviour of Medium Carbon Steel, Production Engineering Archives, 28(3), 241-245, DOI:10.30657/pea.2022.28.29
• 16. SRPS EN ISO 6892-1:2017 - Metallic materials - Tensile testing - Part 1: Method of test at room temperature, Institute for standardization of Serbia, https://iss.rs/en/project/show/iss:proj:57111
• 17. SRPS EN ISO 6892-1:2017 - Metallic materials - Tensile testing - Part 1: Method of test at room temperature, Institute for standardization of Serbia, https://iss.rs/en/project/show/iss:proj:57111

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).