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Microstructure characterization of chromium carbides coatings deposited by thermal spraying processes

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The Cr3C2-NiCr coatings were deposited by plasma spraying (PS) and high velocity oxy-fuel (HVOF) processes. The objective of the work concerns characterization of microstructure of sprayed coatings. In the investigated samples, apart from Cr3C2 carbide particles, the carbides Cr7C3 were also present according to the reported through X-ray diffraction analyses. It is likely that Cr7C3 carbides were formed thorough decarburization of Cr3C2. The microstructure of the thermal sprayed Cr3C2-NiCr coatings was characterized by optical (MO), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fine-grained and nano-crystalline microstructure was found in the investigated coatings. The microhardness of coatings was measured. It was found that the coatings deposited in HVOF process have higher microhardnes than the plasma spraying one. The formation of chromium carbide phases in the coatings was discussed based on the microstructure observation results. Design/methodology/approach: The investigations of coating microstructure by optical microscopy (MO) Olympus GX51, scanning electron microscopy STEREOSCAN 420 and transmission electron microscopy JEM2010 ARP (TEM) were performed. The examination of phase consistence was determined by Brucker D8 Discover - Advance diffractometer with copper tubing. The microhardness of coatings was measured by Vickers method. Findings: The microstructures of Cr3C2-NiCr coatings were observed and analyzed. On the base of the microstructure investigations and contend of the chromium carbides the mechanism of thermal sprayed coating formation was discussed. Practical implications: The performed investigations contribute to the improvement of microstructure and properties of thermal spraying coatings used in the industrial applications. Originality/value: It was assumed that thermal spraying processes are able to form nano-crystalline microstructure of the chromium carbide coatings.
Rocznik
Strony
108--112
Opis fizyczny
Bibliogr. 16 poz., rys., tab.
Twórcy
  • Faculty of Non-Ferrous Metals, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
autor
  • Foundry Research Institute, ul. Zakopiańska 73, 30-418 Kraków, Poland
autor
  • Faculty of Non-Ferrous Metals, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
  • Plasma SYSTEM S.A., ul. Towarowa 14, 41-103 Siemianowice Śląskie, Poland
autor
  • Plasma SYSTEM S.A., ul. Towarowa 14, 41-103 Siemianowice Śląskie, Poland
  • Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science & Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland
Bibliografia
  • [1] W. Żórawski, S. Kozerski, Scuffing resistance of plasma and HVOF sprayed WC12Co and Cr3C2-25 (Ni20Cr) coatings, Surface and Coating Technology 202/18 (2008) 4453-4457
  • [2] S. Gu, D.G. McCartney, C.N. Eastwick, K.A. Simmons, Numerical modeling of in-flight characteristics of Inconel 625 particles during high-velocity oxy-fuel thermal spraying, Journal of Thermal Spray Technology 13/2 (2004) 200-213.
  • [3] S. Gu, C.N. Eastwick, K.A. Simmons, D.G. McCartney, Computational fluid dynamic modeling of gas flow characteristics in a high-velocity oxy-fuel thermal spray system, Journal of Thermal Spray Technology 10/3 (2001) 461-469.
  • [4] S. Kamnis, S. Gu, 3-D Modelling of kerosene fuelled HVOF thermal spray gun, Chemical Engineering Science 61 (2006) 5427-5439.
  • [5] S. Kamnis, S. Gu, Numerical modelling of propane combustion in a high velocity oxygen-fuel thermal spray gun, Chemical Engineering Science 45 (2006) 246-253.
  • [6] N. Zeoli, S. Gu, S. Kamnis, Numerical simulation of inflight particle oxidation during thermal spraying, Chemical Engineering Science 32 (2008) 1661-1668.
  • [7] B. Wielage, A. Wank, H. Pokhmurska, T. Grund, Ch. Rupprecht, G. Reisel, E. Friesen, Development and trends in HVOF spraying technology, Surface and Coating Technology 201 (2006) 2032-2037.
  • [8] G. Belli, L. Lusvarghi, M. Barletta, HVOF - sprayed WC-CoCr coatings on Al alloy, Effect of the coating thickness on the tribological properties, Wear 267 (2009) 944-953.
  • [9] J.A. Picas, A. Forn, R. Rilla, E. Martin, HVOF thermal sprayed coatings on aluminium alloys and aluminium matrix composites, Surface and Coatings Technology 200 (2005) 1178-1181.
  • [10] K. Jia, T.E. Fischer, Abrasion Resistance of Nanostructured and Conventional Cemented Carbides, Wear 200 (1996) 206-214.
  • [11] K. Jia, T.E. Fischer, Sliding wear of conventional and nanostructured cemented carbides, Wear 203-204 (1997) 310-318.
  • [12] Y. Qiao, T.E. Fischer, and A. Dent, The effects of fuel chemistry and feedstock powder structure on the mechanical and tribological properties of HVOF thermal-sprayed WC-Co coatings with very Fine Structures, Surface and Coatings Technology172 (2003) 24-41.
  • [13] J.M. Guilemany, S. Dosta, J. Nin, J.R. Miguel, Study of the properties of WC-Co nanostructured coatings sprayed by high-velocity oxyfuel, Journal of Thermal Sprayed Technology 14/3 (2005) 405-413.
  • [14] Gang-Chang Ji, Chang-Jiu Li, Yu-Yue Wang, Wen-Ya Li, Microstructural characterization and Abrasive wear performance of HVOF sprayed Cr3C2 - NiCr coating, Surface and Coating Technology 200 (2006) 6749-6757.
  • [15] M.W. Richert, Journal of Achievements in Materials and Manufacturing Engineering 47 (2011) 177.
  • [16] R. Przeliorz, M. Góral, G. Moskal, L. Swadźba, The relationship between specific heat capacity and oxidation resistance of TiAl alloys, Journal of Achievements in Materials and Manufacturing Engineering 21/1 (2007) 47-50.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-44c33e41-30d1-4dbb-abea-3d3478b66955
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