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Breakdown of hoisting machine in mining shaft hoist installed in southern section of R-II shaft of KGHM Polska Miedź S.A. O/ZG Rudna

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This article applies to a one-of-its-kind case of the cracking of the main shaft of a hoisting machine that occurred in the southern section of the R-II shaft of KGHM Polska Miedź S.A. Oddział ZG “Rudna” in 2011. The mining shaft hoists installed in the R-II shaft are not only the basic extraction equipment in the Rudna mine but also throughout KGHM. The unscheduled standstill cases of these hoists generate huge losses for the mine. These reasons resulted in the necessity for the ad hoc repair of the damaged shaft and operational use of the hoist until a new shaft is completed and delivered. The article describes the works related to the preparation and execution of the repair of the shaft as well as the tests that were performed. The last stage was the preparation of the operational conditions of the shaft of the machine with the repaired shaft with limited kinematic parameters and under strict supervision until the execution of the new shaft.
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Rocznik
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19--25
Opis fizyczny
Bibliogr. 12 poz., rys., zdj.
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autor
  • Department of Rope Transport Faculty of Mechanical Engineering and Robotics AGH University of Science and Technology al. Mickiewicza 30, 30-059 Krakow, Poland
Bibliografia
  • [1] Opinion on inspections and assessment of the emergency repair of the shaft along with statement of the technical parameters of further operational use of the hoisting machine 4L-5500/2×3600 in the R-II shaft in the southern section KGHM Polska Miedź S.A. Oddział ZG “Rudna” Drawn up by the team headed by dr hab. inż. Marian Wójcik, prof. AGH, Krakow, 11 May 2011.
  • [2] Inspection results no. 114/11/N/Ł of 17.04.2011. Zespół Rzeczoznawców Urządzeń Technicznych “Autorytet” Sp. z o.o., Polkowice, ul. Kopalniana 1.
  • [3] Decision of Urząd Górniczy do Badań Kontrolnych Urządzeń Energomechanicznych, ref. UGB/0232/0001/11/01520/Sz. 2011.
  • [4] Welding repair guidelines for the crack in the flange of the main shaft of the hoisting machine in the R-II shaft in the southern section in O/ZG “Rudna” KGHM Polska Miedź S.A. Instytut Spawalnictwa, Gliwice 2011.
  • [5] Description of the technology of heating up for welding of the machine shaft. Firma LMS s.c. T. Macioła i K. Scheithauer, Chorzów, ul. Wieniawskiego 18, 2011.
  • [6] Report from the repair by welding of the crack at the flange of the main shaft of the hoisting machine in the R-II shaft in the southern section in O/ZG “Rudna” KGHM Polska Miedź S.A. along with the Welding Guide W/P/Z/11 and Material Attestations. Warexim Przedsiębiorstwo Wielobranżowe Aleksander Warsz, 44-114 Gliwice, ul. Czajki 11/38, 2011.
  • [7] Shaft heating up technology. Firma LMS s.c. T. Macioła i K. Scheithauer, Chorzów, ul. Wieniawskiego 18, 2011.
  • [8] Inspection results no. 138/11/N/Ł. Ultrasonic tests of the shaft of the hoisting machine 4L-5500/2×3600 in the R-II shaft in the southern section. “Autorytet”, Polkowice, 10.05.2011.
  • [9] Inspection results no. 139/11/N/Ł – Non-destructive inspections of the shaft of the hoisting machine 4L-5500/2×3600 in the R-II shaft in the southern section. “Autorytet”, Polkowice, 10.05.2011.
  • [10] Extensometric measurements of stresses in the design of the drive wheels along with the analysis of results in the hoisting machines of mining hoist units in the R-II shaft KGHM Polska Miedź S.A. O/ZG “Rudna”. Katedra Transportu Linowego AGH, Krakow, June 2010.
  • [11] Inspections and assessment of the drive wheel in the hoisting machines of the mining hoisting units in the R-II shaft KGHM Polska Miedź S.A. O/ZG “Rudna”. Katedra Transportu Linowego AGH, Kraków, October 2010.
  • [12] Documentation with the application for approval of operational use of the hoisting machine 4L-5500/2×3600 by ABB, the R-II shaft, the southern and northern sections, KGHM Polska Miedź S.A. Oddział ZG “Rudna”, no. 3BPC001189D0144, vol. 1 and 2.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-44a15854-0632-44e9-abfe-e6d299a95330
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