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Taguchi Approach for Optimization of Parameters that Reduce Dimensional Variation in Investment Casting

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Variation in final casting dimensions is a major challenge in the investment casting industry. Additional correction operations such as die tool reworking as well as coining operations affect foundry productivity significantly. In this paper influence of basic parameters such as wax material, mould material, number of ceramic coats and feed location on the dimensional accuracy of stainless-steel casting has been investigated. Two levels of each factor were chosen for experimental study. Taguchi approach has been used to design the experiment and to identify the optimal condition of each parameter for reduced dimensional deviation. Analysis of variance has been carried out to determine the contribution of each process parameter. The result reports that selected parameters have significant effect on the dimensional variability of investment casting. Mould material is the dominant parameter with the largest contribution followed by number of ceramic coats and wax material whereas feed location is having negligible contribution.
Rocznik
Tom
Strony
5--12
Opis fizyczny
Bibliogr. 21 poz., rys., tab., wykr.
Twórcy
  • Veer Mata Jijabai Technological Institute, H R Mahajani Road, Matunga, Mumbai, Maharashtra 400019, India
autor
  • Veer Mata Jijabai Technological Institute, H R Mahajani Road, Matunga, Mumbai, Maharashtra 400019, India
autor
  • Veer Mata Jijabai Technological Institute, H R Mahajani Road, Matunga, Mumbai, Maharashtra 400019, India
Bibliografia
  • [1] Campbell, J. (2003). Castings. Second edition. Oxford Butterworth-Heinemann publication.
  • [2] Koenig, M. (1979). U.S. Patent No. 4,144,075. Washington, DC: U.S. Patent and Trademark Office.
  • [3] Morwood, G., Christodoulou, P., Lanham, B., & Byrnes, D. (2000). Contraction of Investment Cast H13 Tool Steel Real Time Measurement. International Journal of Cast Metals Research. 12(6), 457-467.
  • [4] Pattnaik, S., Karunakar, D.B. & Jha, P.K. (2013). Influence of injection process parameters on dimensional stability of wax patterns made by the lost wax process using Taguchi approach. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications. 227(1), 52-60.
  • [5] Rahmati, S., Akbari, J. & Barati, E. (2007). Dimensional accuracy analysis of wax patterns created by RTV silicone rubber moulding using the Taguchi approach. Rapid Prototyping Journal. 13(2), 115-122.
  • [6] Rezavand, S.A.M. & Behravesh, A.H. (2007). An experimental investigation on dimensional stability of injected wax patterns of gas turbine blades. Journal of materials processing technology. 182(1-3), 580-587.
  • [7] Yarlagadda, P.K. & Hock, T.S. (2003). Statistical analysis on accuracy of wax patterns used in investment casting process. Journal of Materials Processing Technology. 138(1-3), 75-81.
  • [8] Singh, B., Kumar, P. & Mishra, B.K. (2010). Investigations of the effect of injection parameters on the dimensional accuracy of wax patterns used in ceramic shell investment casting. International Journal of Manufacturing Technology and Management. 21(1-2), 148-159.
  • [9] Horáček, M. (2005). Accuracy of investment castings. Archives of Foundry. 5(15), 121-137.
  • [10] Yan, Q.S., Xiong, X., Lu, G., Wan, H., Liu, C.C., Wang, F. & Zou, X. (2012). Comparison of dimensional accuracy for different investment casting shells and binders based on selective laser sintering. Applied Mechanics and Materials. 120, 243-247. Trans Tech Publications.
  • [11] Kumar, P., Singh, R. & Ahuja, I.P.S. (2015). Investigations on dimensional accuracy of the components prepared by hybrid investment casting. Journal of Manufacturing Processes. 20, 525-533.
  • [12] Singh, J., Singh, R. & Singh, H. (2017). Dimensional accuracy and surface finish of biomedical implant fabricated as rapid investment casting for small to medium quantity production. Journal of Manufacturing Processes. 25, 201-211.
  • [13] Horton, R.A. (1982). U.S. Patent No. 4,316,498. Washington, DC: U.S. Patent and Trademark Office.
  • [14] Nadolski, M., Konopka, Z., Łągiewka, M. & Zyska, A. (2008). Mechanical properties of investment casting moulds reinforced with ceramic fibre. Archives of Foundry Engineering. 8(4), 149-152.
  • [15] Bates, C.E., Griffin, J. & Jennings, J. (2001). Casting Technologies to Improve the Dimensional Accuracy of Thin-Walled Iron Castings. Transactions American Foundrymens Society, 1163-1172.
  • [16] Singh, R. & Singh, S. (2017). Modelling of dimensional accuracy in precision investment casting using Buckingham’s Pi approach. Materials Today: Proceedings. 4(2), 1598-1605.
  • [17] Singh, R., Singh, R., Dureja, J.S., Farina, I. & Fabbrocino, F. (2017). Investigations for dimensional accuracy of Al alloy/Al-MMC developed by combining stir casting and ABS replica based investment casting. Composites Part B: Engineering. 115, 203-208.
  • [18] Farhangi, H., Norouzi, S. & Nili-Ahmadabadi, M. (2004). Effects of casting process variables on the residual stress in Ni-base superalloys. Journal of Materials Processing Technology. 153, 209-212.
  • [19] Sangita Bansode,V.M.Phalle, S.S.Mantha (2014). Influence of feeders in distortion of investment casting. 62 nd Indian Foundry Congress , Gandhi Nagar, Ahmedabad.
  • [20] Sangita Bansode,V.M.Phalle, S.S.Mantha (2016).Optimised feeding system for investment casting to reduce dimensional variation. 63 rd Indian Foundry Congress Greater Noida, Delh.
  • [21] Roy, R.K. (1990). A primer on the Taguchi method, competitive manufacturing series. New York, 7-80.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-443b0e91-8c1e-42b6-84b1-b6e159b08f0a
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