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Intensification of mass transfer in wet textile processes by power ultrasound

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In industrial textile pre-treatment and finishing processes, mass transfer and mass transport are often rate-limiting. As a result, these processes require a relatively long residence time, large amounts of water and chemicals, and are also energy-consuming. In most of these processes, diffusion and convection in the inter-yarn and intra-yarn pores of the fabric are the limiting mass transport mechanisms. Intensification of mass transport, preferentially in the intra yarn pores, is key to the improvement of the efficiency of wet textile processes. Power ultrasound is a promising technique for accelerating mass transport in textile materials. In this paper, the intensification of mass transfer in textiles under the influence of ultrasound on the basis of a total system approach is described. EMPA 101-test fabric was selected as a model for the cleaning process. This study focuses on two aspects, the mechanism of the ultrasound-assisted cleaning process and the effect of the presence of the cloth on the ultraso und wave field generated in a bath. It has been found that the dissolved gas content in the system plays a dominant role in the cleaning process. The cleaning effects observed are explained by two different mechanisms: small-amplitude acoustic bubble oscillations and micro-jets (resulting from the collapse of acoustic bubbles in the boundary layer between the fabric and the bulk fluid) that give rise to convective mass transfer in the intra-yarn pores. It has also been observed that the overall power consumption of the system varies with the position of the fabric in the acoustic field. This variation is explained on the basis of a model involving the specific flow resistance of the fabric and the physical properties of the standing waves.
Rocznik
Strony
129--138
Opis fizyczny
Bibliogr. 22 poz.
Twórcy
  • Textile Technology Department of Science and Technology, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
  • Textile Technology Department of Science and Technology, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
  • Textile Technology Department of Science and Technology, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
Bibliografia
  • 1. McCall, R.E., Lee, E.R., Mock, G.N., and Grady, P.L., Improving dye yields of vats on cotton fabric using ultrasound. AATCC Book of Papers, (1998) pp. 188-194.
  • 2. McCall, R.E., Patel, F.M.A., Mock, G.N., and Grady P.L., Solvent and ultrasonic alternatives to perchloroethylene dry-cleaning of textiles. Textile Colorist and Chemist & American Dyestuff Reporter, Vol 30 No 11 (1998) pp. 11-28.
  • 3. Thakore, K.A., Physico-Chemical study on applying ultrasonics in textile dyeing. American Dyestuff Reporter, Vol 79 No 5 (1990) pp. 45-47.
  • 4. Smith, C.B. and Thakore, K.A., The effect of ultrasound on fiber reactive dye hydrolysis. Textile Colorist and Chemist & American Dyestuff Reporter, Vol 23 No 10 (1991) pp. 23-25.
  • 5. Rathi, N.H., Mock, G.N., McCall, R.E., and Grady, P.L. Ultrasound aided open width washing of mercerized 100% cotton twill fabric. AATCC Book of Papers, (1997) pp. 254-262.
  • 6. Yachmenev, V.G., Blanchard, E.J. and Lambert, A.H. Study of the influence of ultrasound on enzymatic treatment of cotton fabric. AATCC Book of Papers, (1998) pp. 472-481.
  • 7. Yachmenev, V.G., Blanchard, E.J. and Lambert, A.H. Study of the influence of ultrasound on enzymatic treatment of cotton fabric. Textile Colorist and Chemist & American Dyestuff Reporter, Vol 1 No 1 (1999) pp. 47-51.
  • 8. Yachmenev, V.G., Bertoniere, N.R., and Blanchard, J., Effect of sonification on cotton preparation with alkaline pectinase.Textile Res. J., 71 (2001), 527-533.
  • 9. Van den Brekel, L.D.M. Hydrodynamics and mass transfer in domestic drum type washing machines. Ph.D. Thesis, Technical University of Delft, Delft (1987).
  • 10. Gooijer, H. Flow resistance of textile materials. Ph.D. Thesis, University of Twente, Enschede (1998).
  • 11. Warmoeskerken, M.M.C.G., and Boom, R.M., The role of mechanical energy in textile washing. 90th AOCS Annual Meeting & Expo, May 9 – 12, (1999), Orlando, USA.
  • 12. Warmoeskerken, M.M.C.G., van der Vlist, P., Moholkar, V.S., and Nierstrasz, V.A., Laundry process intensification by ultrasound. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 210(2-3), 2002, 277-285.
  • 13. Van der Donck, J.C.J., So, A., and Frens, G., The influence of stretching on salt release from porous yarns. Tenside Surf. Det., 35 (1998), 119-122.
  • 14. Moholkar, V.S., Intensification of textile treatments: sonoprocess engineering. PhD-thesis, University of Twente, The Netherlands, 2002.
  • 15. Moholkar, V.S., and Warmoeskerken, M.M.C.G., Mechanistic aspects and optimisation of ultrasonic washing. AATCC Review, 2(2), 2002, 34-37
  • 16. Flynn, H.G. Physics of Acoustic Cavitation in Liquids. Physical Acoustics (Vol. ??[[IB]], Ed. W. P. Mason), Academic Press: New York (1964).
  • 17. Blake, F.G. Jr., Technical memo 12, Acoustics Research Laboratory, Harvard University, Cambridge, Massachusetts (1949).
  • 18. Blake, J.R. Transient cavities near boundaries. Part 1. Rigid boundary. Vol. 170 (1986) pp. 479497.
  • 19. Willard, G.W. ‘Ultrasonically induced cavitation in water: a step by step process’, J. Acoust. Soc. Am., Vol. 25, (1953) pp. 669.
  • 20. Vlist, P. van der, Warmoeskerken, M.M.C.G and Willemse, S. Cleaning process, Eur. Patent No. EP9401241 (1994).
  • 21. Pierce, A.D. Acoustics: An introduction to its physical principals and applications. Acoustical Society of America, New York (1989).
  • 22. Ensminger, D. Ultrasonics: Fundamentals, Technology, Applications, Marcel Dekker Inc., New York (1988).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-433c19b6-e2c7-45b3-8b04-38fb55c65e28
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