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Numerical Modelling of Metal/Flux Interface in a Continuous Casting Mould

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Warianty tytułu
PL
Modelowanie numeryczne powierzchni międzyfazowej metal/ciekły żużel w krystalizatorze do ciągłego odlewania stali
Języki publikacji
EN
Abstrakty
EN
The behaviour of liquid slag in the mould is one of the key research areas of the continuous steel casting process. Numerical simulations of steel casting in the mould equipped with submerged entry nozzle, intended for slab casting, have been carried out within the study. For modelling the behaviour of the interfaces of the liquid steel - liquid slag - air system, the VOF method was employed. In the conducted simulations, seven different procedures for the discretization of the interface of individual phases were tested. The computation results have revealed that the “entrapment” of fine slag portions into liquid steel occurs in the system under investigation; the cause of this phenomenon is explicated by the Kelvin-Helmholtz theory.
PL
Badania zachowania się ciekłego żużla w krystalizatorze mają istotne znaczenie dla procesu ciągłego odlewania stali. W pracy przeprowadzono symulacje numeryczne odlewania stali w krystalizatorze z wylewem zanurzeniowym, przeznaczonym do odlewania wlewków płaskich. Do modelowania zachowania się granic międzyfazowych układu: ciekła stal – ciekły żużel – powietrze zastosowano metodę Volume of Fluid (VOF). Podczas prowadzonych symulacji weryfikowano siedem różnych procedur dla dyskretyzacji granicy rozdziału poszczególnych faz. Wyniki obliczeń wykazały, że w badanym układzie dochodzi do „zaciągania” drobnych porcji żużla do ciekłej stali, przyczynę tego zjawiska tłumaczy teoria Kelvina-Helmholtza.
Twórcy
autor
  • Czestochowa University of Technology, Department of Metals Extraction and Recirculation, Faculty of Production Engineering and Materials Technology, 19 Armii Krajowej Av., 42-201 Czestochowa, Poland
autor
  • Czestochowa University of Technology, Department of Metals Extraction and Recirculation, Faculty of Production Engineering and Materials Technology, 19 Armii Krajowej Av., 42-201 Czestochowa, Poland
  • Czestochowa University of Technology, Department of Metals Extraction and Recirculation, Faculty of Production Engineering and Materials Technology, 19 Armii Krajowej Av., 42-201 Czestochowa, Poland
Bibliografia
  • [1] L. C. Hibbler, R. Liu, B. G. Thomas, Review of Mould Flux Entrainment Mechanisms and Model Investigation of Entrainment by Shear-Layer Instability, Proceedings 7th ECCC Conference, Dusseldorf (2011).
  • [2] M. Iguchi, J. Yoshida, T. Shimizu, Y. Mizuno, Model Study on the Entrapment of Mold Powder into Molten Steel, ISIJ International 40, 685-691 (2000).
  • [3] N. Kasai, M.Iguchi, Water-model Experiment on Melting Powder Trapping by Vortex in the Continuous Casting Mold 47, 982-987 (2007).
  • [4] A. Vakhrushev, M. Wu, A. Ludwig, G. Nitzl, Y. Tang, Gernot Hackl, Experimental Verification of a 3-Phase Continuous Casting Simulation Using a W ater Model, Proceedings 8th ECCC Conference, Graz (2014).
  • [5] K. Tsutsumi, K. Watanabe, M. Suzuki, M. Nakada, Effect of properties of mold powder entrapped in molten steel in a continuous casting process, The South African Institute of Mining and Metallurgy, 803-806 (2004).
  • [6] Y. S. Gutierrez-Montiel, R. D.Morales, Control of Meniscus Stability in Medium Thickness-straight Walls Slab Mould, ISIJ International 53, 230-239 (2013).
  • [7] P. Mishra, S. K. Ajmani, A. Kumar, K. K. Shrivastava, Review article on physical and numerical modelling of SEN and mould for continuous slab casting, International Journal of Engineering Science and Technology (IJEST) 4, 2234-2243 (2012).
  • [8] Z. Liu, M. Jiang, F. Tsukihashi, Euler-Euler-Lagrangian Modeling for Two-Phase Flow and Particle Transport in Continuous Casting Mold, ISIJ International 54, 1314-1323 (2014).
  • [9] GB. G. Thomas, Q. Yuan, S. Mahmood, R. Liu, R. Chaudhary, Transport and Entrapment of Particles in Steel Continuous Casting, Metallurgical and Materials Transactions B 45B, 22-35 (2014).
  • [10] Z. Liu, L. Li, F. Qi, B. Li, M. Jiang, F. Tsukihashi: Population Balance Modeling of Polydispersed Bubbly Flow in Continuous-Casting Using Multiple-Size-Group Approach, Metallurgical and Materials Transactions B 46B, 406-420 (2014).
  • [11] P. E. Ramirez-Lopez, P. D. Lee, K. C. Mills, Explicit Modelling of Slag Infiltration and Shell Formation during Mould Oscillation in Continuous Casting, ISIJ International 50, 425-434 (2010).
  • [12] I. C. Ramos, R. D. Morales, S. Garcia-Hernandez, Effects of Immersion Depth on Flow Turbulence of Liquid Steel in Slab Mold Using a Nozzle with Upward Angle Rectangular Ports, ISIJ International 54, 1797-1806 (2014).
  • [13] A. Jonayat, B.G. Thomas, Transient Thermo-fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting, Metallurgical and Materials Transactions B 45B, 1842-1864 (2014).
  • [14] M. Bielnicki, J. Jowsa, A. Cwudziński, Multiphase numerical model of molten steel and slag behavior in the continuous casting mould, Archives of Metallurgy and Materials 60, 257-262 (2015).
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  • [26] P. R. Scheller, R. Hagemann, Model investigations on slag entrainment in continuous casting, Archives of Metallurgy and Materials 57, 283-289 (2012).
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Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-40633588-e132-446a-bd3f-85aa20848b2e
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