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Tytuł artykułu

Extending stability limits by designed-in damping

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
With advances in material technology come challenges to productivity. New materials are, in fact, more difficult to machine with regards to tool wear and especially machine tool stability. This paper proposes to extend the stability limits of the machining system by enhancing the structures damping capability. The aim of the research work presented here is to introduce a unified concept based on the distribution of damping within the machining system components exploiting the dynamic properties of the existing joints. To maintain a high level of static stiffness, it was chosen to adapt hydrostatic clamping systems to the tools. Damping is designed in the structure via high damping interfaces (HDI), intentionally introduced interfaces where the damping ratio is enhanced by introduction of viscoelastic polymer metal composites between the two metallic surfaces composing the interface. In this paper HDI are introduced at two joints, between tool and turret and between turret and lathe. The tests show that the designed-in damping is effective and allows extending the stability limits of the machining system. The implementation of designed-in damping allows the end user to select the most suitable parameters in terms of productivity avoiding the hassle of tuning the devices, having to acquire a deep knowledge in structural dynamics or having to use additional control systems. In addition to this, the enhanced machine tool system becomes less sensitive to stability issues provoked by difficult-to-machine materials or even fluctuations of the work material properties that might occur in everyday production processes.
Rocznik
Strony
37--48
Opis fizyczny
Bibliogr. 19 poz., tab., rys.
Twórcy
autor
  • KTH Royal Institute of Technology, Machine and Process Technology, Stockholm, Sweden
autor
  • KTH Royal Institute of Technology, Machine and Process Technology, Stockholm, Sweden
autor
  • KTH Royal Institute of Technology, Machine and Process Technology, Stockholm, Sweden
Bibliografia
  • [1] BERGLUND A., 2011, Criteria for machinability evaluation of compacted graphite iron materials, Stockholm, Sweden, KTH - Production Engineering, PhD Thesis.
  • [2] QUINTANA G., CIURANA J., 2011, Chatter in machining processes: A review, International Journal of Machine Tools and Manufacture, May, 51/5, 363-376.
  • [3] TOBIAS S.A., 1965, Machine tool vibration, Glasgow, Blackie & Son.
  • [4] TLUSTY J., ZATON W., ISMAIL F., 1983, stability lobes in milling, CIRP Annals - Manufacturing Technology, 32/1, 309-313.
  • [5] ARCHENTI A., 2011, A Computational framework for control of machining system capability, Stockholm, Sweden, KTH - Production Engineering, PhD Thesis.
  • [6] RASPER P., ROTT O., HÖMBERG D., UHLMANN E., 2010, Analysis of uncertainties in the stability predictionfor milling processes, CIRP 2nd International Conference on Process Machine Interactions, Vancouver, BC, Canada.
  • [7] ALTINTAS Y., WECK M., 2004, Chatter stability of metal cutting and grinding, CIRP Annals - Manufacturing Technology, 53/2, 619-642.
  • [8] SELLMEIER V., DENKENA B., 2010, Stable islands in the stability chart of milling processes due to unequal tooth pitch, International Journal of Machine Tools and Manufacture, February, 51/2, 152-164.
  • [9] STEPHENSON D.A., AGAPIOU J.S., 2006, Metal cutting theory and practice, Boca Raton, FL, USA, CRC Press.
  • [10] RIVIN E. I., 1999, Stiffness and damping in mechanical design, New York, NY, USA, Marcel Dekker.
  • [11] RIVIN E.I., et al., 2000, Tooling structure: interface between cutting edge and machine tool, CIRP Annals - Manufacturing Technology, 2nd ed., 49, 591-634.
  • [12] DAGHINI L., 2008, Theoretical and experimental study of tooling systems, Stockholm, Sweden, Royal Institute of Technology, KTH Production Engineering, Licenciate Thesis.
  • [13] JOHNSON C.D., 1981, Passive damping technology using viscoelastics, 30th Conference on Decision and Control, Brighton, England.
  • [14] GIBSON W.C., AUSTIN E.M., 1993, Analysis and design of damped structures, Finite Elements in Analysis andDesign, 14, 337-351.
  • [15] ROGERS L., 1978, Polymeric viscoelastic damping technology for the 80's, Proceeding on the conference oaerospace.
  • [16] ROSS D., UNGAR E.E., KERWIN E.M., 1959, Damping of plate flexural vibrations by means of viscoelasticlaminae, ASME, Structural Damping, 49–88.
  • [17] ARCHENTI A., NICOLESCU C.M., 2008, Model-based identification of dynamic stability of machining system, 1st International Conference on Process Machine Interaction - Proceedings, Hannover, Germany, 41-52.
  • [18] ARCHENTI A., NICOLESCU C.M, 2010, Recursive estimation of operational dynamic parameters in millingusing acoustic signal, 2nd International Conference on Process Machine Interactions, Vancouver, BC, Canada.
  • [19] ARCHENTI A., NICOLESCU C.M., 2009, Model-based identification of manufacturing processes operational dynamic parameters, International Conference on New Technologies in manufacturing NewTech, Galati, Romania.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-40610fa0-2200-467d-acb1-90e5c266e7cb
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