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In this paper, an Assembly Line Balancing Problem (ALBP) is presented in a real-world automotive cables manufacturer company. This company found it necessary to balance its line, since it needs to increase the production rate. In this ALBP, the number of stations is known and the objective is to minimize cycle time where both precedence and zoning constrains must be satisfied. This problem is formulated as a binary linear program (BLP). Since this problem is NP-hard, an innovative Genetic Algorithm (GA) is implemented. The full factorial design is used to obtain the better combination GA parameters and a simple convergence experimental study is performed on the stopping criteria to reduce computational time. Comparison of the proposed GA results with CPLEX software shows that, in a reasonable time, the GA generates consistent solutions that are very close to their optimal ones. Therefore, the proposed GA approach is very effective and competitive.
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Rocznik
Tom
Strony
59--66
Opis fizyczny
Bibliogr. 27 poz., tab., wykr.
Twórcy
autor
- University of Sfax, Sfax Engineering School, ENIS, Tunisia
autor
- Higher Institute of Industrial Management Sfax, Tunisia
autor
- University of Sousse, Sousse Engineering School, ENISo, Tunisia
autor
- Laboratory Research of Mechanics, Modeling and Production (La2MP) Engineering School of Sfax, Tunisia
Bibliografia
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- [4] Bautista J., Pereira J., Ant algorithms for a time and space constrained assembly line balancing problem, European J. of Operat. Research., 177, 3, 2016-2032, 2007.
- [5] Gao J., Sun L., Wang L., Gen M., An efficient approach for type II robotic assembly line balancing problems, Comput. and Industr. Eng., 56, 3, 1065-1080, 2009.
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- [8] Bowman E.H., Assembly line balancing by linear programming, Operat Resear, 8, 385-389, 1960.
- [9] Held M., Karp R.M., Shareshian R., Assembly line balancing dynamic programming with precedence constraints, Operat. Research, 11, 3, 442-459, 1963.
- [10] Jackson J.R., A computing procedure for a line balancing problem, Manag. Science, 2, 3, 261-272, 1956.
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- [12] Peterson C., A tabu search procedure for the simple assembly line balancing problem, In the Proceedings of the Decision Science Institute Conference, Washington, DC, pp. 1502-1504, 1993.
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- [16] Tasan S.O., Tunali S., A review of the current applications of genetic algorithms in assembly line balancing, J. Intel Manufactur., 19, 1, 49-69, 2008.
- [17] Goldberg D.Eo., Genetic Algorithms in Search. Optimization and Machine Learning, Addison-Wesley, Reading, MA, 1989.
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- [19] Aytug H., Khouja M., Vergara F.E., Use of genetic algorithms to solve production and operations management problems: A review, Int. J. of Product. Research, 41, 17, 3955-4009, 2003.
- [20] Chan C.C.K., Hui P.C.L., Yeung K.W., Ng F.S.F., Handling the assembly line balancing problem in the clothing industry using a genetic algorithm, Int. J. of Clothing Science and Technol., 10, 1, 21-37, 1998.
- [21] Valente S.A., Lopes H.S., Arruda L.V.R., Genetic algorithms for the assembly line balancing problem: A real-world automotive application, Soft Computing and Industry, R. Roy et al. [Eds.], pp. 319-327, 2002.
- [22] Leu Y.Y., Matheson L.A., Rees L.P., Assembly line balancing using genetic algorithms with heuristic generated initial populations and multiple criteria, Decision Sciences, 15, 4, 581-606, 1994.
- [23] Hamta N., Fatemi Ghomi S.M.T., Jolai F., Bahalke U., Bi-criteria assembly line balancing by considering flexible operation times, Appl. Math. Model, 35, 12, 5592-5608, 2011.
- [24] Akpınar S., MiracBayhan G., A hybrid genetic algorithm for mixed model assembly line balancing problem with parallel workstations and zoning constraints, Eng. Appl. of Artificial Intel, 24, 3, 449-457, 2011.
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- [27] Simaria A.S., Vilarinho P.M., A genetic algorithm based approach to the mixed-model assembly line balancing problem of type II, Comput. & Industr. Engin., 47, 4, 391-407, 2004.
Typ dokumentu
Bibliografia
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